Hydraulic System Leakage Check Checklist
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Pre-Inspection & Safety
Initial checks and safety precautions before beginning the leak check.
Inspection Date
Inspection Start Time
Weather Conditions
PPE Used (Select All That Apply)
Brief Description of Equipment Being Inspected
Equipment Status Before Inspection
Visual Inspection - Reservoir & Fill Points
Inspect the hydraulic reservoir, fill points, and surrounding areas for leaks and damage.
Reservoir Condition Notes
Reservoir Leakage?
Fill Point Condition
Reservoir Fluid Level (inches)
Filler Cap Condition Notes
Fluid Type Correct?
Visual Inspection - Hydraulic Lines & Fittings
Inspect all hydraulic lines, hoses, and fittings for external leaks, cracks, and wear.
Condition of Hydraulic Lines (General)
Condition of Fittings (Overall)
Affected Line Types (if leaks present)
Specific Location of Leaks (if present)
Leak Severity (if present)
Estimated Leak Rate (drops/minute, if possible)
Photo of Affected Lines/Fittings (if leaks present)
Visual Inspection - Cylinders & Motors
Thoroughly inspect all hydraulic cylinders and motors for leakage.
Describe any visible signs of leakage from Cylinder 1 (e.g., drips, puddles, residue).
Cylinder 1 Leak Severity (if present)
Describe any visible signs of leakage from Cylinder 2 (e.g., drips, puddles, residue).
Cylinder 2 Leak Severity (if present)
Describe any visible signs of leakage from Motor 1 (e.g., drips, puddles, residue).
Motor 1 Leak Severity (if present)
Describe any visible signs of leakage from Motor 2 (e.g., drips, puddles, residue).
Motor 2 Leak Severity (if present)
Pressure Test (Optional)
Perform a pressure test to pinpoint leaks if visual inspection is inconclusive. Requires appropriate equipment and training.
Test Pressure (PSI)
Hold Time (Seconds)
Pressure Drop (PSI)
Description of Test Setup
Observations During Pressure Test
Test Result
Post-Inspection & Documentation
Record findings, identify necessary repairs, and document the inspection process.
Overall System Condition Notes
Leakage Rate (Drops/Minute) - Overall
Leak Locations (Select all that apply)
Detailed Description of Found Leaks
Estimated Repair Time (Hours)
Date of Inspection
Time of Inspection
Inspection Result
Photos of Leaks (Optional)
Inspector Name
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