Liste de contrôle d'arrêt/de remise en service

SHUTDOWN/TURNAROUND CHECKLIST Created by ChecklistGuro (https://checklistguro.com) --- PLANNING & PREPARATION --- [ ] Planned Shutdown Start Date [ ] Planned Shutdown End Date [ ] Estimated Shutdown Duration (Days) [ ] Shutdown Scope Description [ ] Affected Areas/Units (Area A, Area B, Unit 1, Unit 2) [ ] Shutdown Type (Preventative Maintenance, Corrective Maintenance, Capital Upgrade, Emergency Shutdown) [ ] Risk Assessment Document [ ] Permit Required (Yes/No) --- PERSONNEL & SAFETY --- [ ] Number of Personnel Involved [ ] PPE Requirements (Select all that apply) (Hard Hat, Safety Glasses, Gloves, Safety Shoes, Respirator, Hearing Protection, High-Visibility Vest) [ ] Briefing/Toolbox Talk Topics Covered [ ] Date of Safety Briefing [ ] Time of Safety Briefing [ ] Emergency Contact Person(s) (Contact 1, Contact 2, Contact 3) [ ] Emergency Procedures Reviewed (Fire, Medical, Spill) [ ] Attach Relevant Safety Documentation (SDS, Permit to Work) [ ] Safety Supervisor Sign-off --- UTILITIES & SERVICES --- [ ] Main Power Supply Voltage (V) [ ] Steam Supply Isolation Method (Blind Flange, Valve Isolation, Other (Specify)) [ ] Detailed Notes on Steam Isolation Procedure [ ] Scheduled Time for Water Supply Isolation [ ] Compressed Air Line Isolation (Complete Isolation, Partial Isolation (Specify)) [ ] Description of Partial Compressed Air Isolation [ ] Date of Last Utility System Inspection [ ] Water Tank Level (%), prior to shutdown [ ] Nitrogen Purge Required? (Yes, No) --- EQUIPMENT ISOLATION & LOCKOUT/TAGOUT (LOTO) --- [ ] Select Isolation Method (Physical Isolation (Valves, Blinds), Lockout/Tagout (LOTO), Double Break Isolation, Energy Absorbent Devices) [ ] Describe Isolation Procedures [ ] Lock Number (if applicable) [ ] Energy Source (Electrical, Pneumatic, Hydraulic, Steam, Water) [ ] Affected Equipment (Check all that apply) (Pumps, Motors, Valves, Compressors, Reactors, Heat Exchangers) [ ] Isolation Verification Signature [ ] Isolation Verification Date [ ] Isolation Verification Time --- MECHANICAL WORK --- [ ] Describe the specific mechanical work to be performed. [ ] Estimated labor hours required for mechanical work. [ ] Upload detailed mechanical work scope documents/drawings. [ ] Type of Mechanical Repair (e.g., replacement, overhaul, inspection). (Replacement, Overhaul, Inspection, Repair, Other) [ ] Estimated Start Date for Mechanical Work. [ ] Estimated Start Time for Mechanical Work. [ ] Specialized tools or equipment required. (Crane, Specialized Wrench Set, Hydraulic Tools, Welding Equipment, None) [ ] Part Number(s) of replaced components. [ ] Mechanical Work Completion Signature --- ELECTRICAL WORK --- [ ] Voltage Readings - Phase A [ ] Voltage Readings - Phase B [ ] Voltage Readings - Phase C [ ] Insulation Resistance Test Result (Megger) (Pass, Fail, Not Performed) [ ] Detailed Observations During Insulation Resistance Testing [ ] Electrical Safety Checks Performed (Grounding Verification, Overcurrent Protection, Personnel Protective Equipment (PPE) Inspection, Arc Flash Hazard Assessment Review) [ ] Date of Next Electrical Inspection [ ] Upload Infrared Thermography Report (if applicable) [ ] Equipment Tag Number for Disconnect Switches [ ] Electrician Sign-off --- INSTRUMENTATION & CONTROL SYSTEMS --- [ ] Calibrate Flow Meter - Loop X [ ] PLC Program Backup Status (Completed, In Progress, Not Started) [ ] Record any observed deviations during calibration [ ] Last Calibration Date - Controller Y [ ] Time of Calibration - Controller Y [ ] Upload Calibration Certificates [ ] HMI Screen Functionality Test Result (Pass, Fail, Not Tested) [ ] Loop Checks Performed (PID Tuning, Signal Integrity, Input/Output Validation, Communication Tests) --- PROCESS & CLEANING --- [ ] Describe the cleaning procedure to be followed. Include any specific chemicals or techniques. [ ] Target cleanliness level (e.g., % reduction in contaminants) [ ] Cleaning Method Selected (Manual Cleaning, Pressure Washing, Chemical Cleaning (specify in LONG_TEXT), Other (specify in LONG_TEXT)) [ ] Upload SDS (Safety Data Sheets) for cleaning chemicals. [ ] Date of Last Cleaning [ ] Record any unusual observations or issues encountered during cleaning. [ ] Waste Disposal Method (Recycle, Landfill, Specialized Disposal (specify in LONG_TEXT)) [ ] Estimated Cleaning Duration --- POST-SHUTDOWN ACTIVITIES & RESTART --- [ ] Planned Restart Date/Time [ ] Actual Restart Time [ ] Pressure Readings (Confirm within spec) [ ] Temperature Readings (Confirm within spec) [ ] Checklist Verification - Restart Sequence Complete? (Yes, No) [ ] Confirm Safety Interlocks Functioning Correctly (Yes, No) [ ] Any Issues Encountered During Restart? [ ] Restart Verification Signature [ ] Production Levels Restored? (Yes, No) [ ] Notes on initial production run --- DOCUMENTATION & SIGN-OFF --- [ ] Shutdown Start Date [ ] Shutdown End Date (Planned) [ ] Planned Restart Time [ ] Summary of Work Performed [ ] Total Shutdown Duration (Hours) [ ] Deviations from Planned Shutdown (Check all that apply) (Unforeseen Repairs, Scope Changes, Equipment Delays, Safety Concerns, None) [ ] Details of Deviations (if any) [ ] Supporting Documentation (e.g., Inspection Reports, Photos) [ ] Shutdown Supervisor Sign-off --- END OF TEMPLATE --- Transform this text into a digital, automated, and trackable mobile app! Visit: https://checklistguro.com/templates/manufacturing/shutdown-turnaround-checklist (Click "Install Template" to launch your digital inspection tool immediately)