Forklift Inspection & Maintenance Checklist
Ensure forklift safety & compliance! Download our free Forklift Inspection & Maintenance Checklist - a vital Facility Management tool for preventing accidents, extending equipment life, and streamlining operations. Stay organized and protect your team.
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Pre-Operation Inspection
Checks performed by the operator before each shift to ensure safe operation.
Date of Inspection
Time of Inspection
Operator Name
Forklift ID/Asset Tag
Check Seatbelt Condition
Check Horn Function
Check Lights (Headlights, Brake Lights, Turn Signals)
Check Backup Alarm
Fluid Levels & Condition
Verification of proper fluid levels and identifying any leaks or contamination.
Engine Oil Level (inches)
Engine Oil Condition
Coolant Level (inches)
Coolant Condition
Hydraulic Fluid Level (inches)
Describe any fluid leaks (if any)
Fuel Condition
Tires & Wheels
Inspection of tires, wheels, and related components for wear, damage, and proper inflation.
Tire Condition (Each Tire)
Tire Pressure (PSI) - Front Left
Tire Pressure (PSI) - Front Right
Tire Pressure (PSI) - Rear Left
Tire Pressure (PSI) - Rear Right
Wheel Damage
Notes on Tires/Wheels (e.g., cuts, bulges, excessive wear)
Forks & Attachments
Examination of forks, attachments, and their mounting hardware for integrity and functionality.
Fork Width (inches)
Fork Length (inches)
Fork Condition
Fork Wear/Damage
Attachment Type (if applicable)
Attachment Notes/Details (if 'Other' selected above)
Attachment Photo (if issues detected)
Safety Equipment
Verification of operational safety devices such as lights, horn, seatbelt, and backup alarm.
Horn Functionality
Headlight Functionality
Backup Alarm Functionality
Seatbelt Integrity
Steering Light (if equipped)
High-Visibility Reflectors Condition
Mechanical Components
Checks of engine, transmission, brakes, steering, and other mechanical systems.
Engine Hours
Engine Condition
Transmission Type
Brake Performance
Steering Operation
Notes on Mechanical Components
Hydraulic System
Inspection of hydraulic hoses, cylinders, and pump for leaks and proper function.
Hydraulic Fluid Level Check
Hydraulic Fluid Condition (Color, Smell, Contamination)
Hydraulic Oil Pressure (PSI)
Hose Condition
Cylinder Condition
Pump Performance
Any Hydraulic Leaks Observed (Location & Description)
Maintenance Records Review
Review of previous maintenance logs to identify recurring issues and schedule follow-up work.
Last Scheduled Maintenance Date
Operating Hours Since Last Maintenance
Summary of Previous Maintenance Issues
Were any recurring issues noted?
(If Yes) Describe Recurring Issues
Date of Next Scheduled Maintenance
Estimated Operating Hours Until Next Maintenance
Upload Previous Maintenance Log (Optional)
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