MRP Simulation and Validation Checklist
Ensure a flawless MRP implementation with our Simulation & Validation Checklist! Test your planning parameters, BOMs, and lead times *before* go-live. Minimize costly errors, optimize inventory, and boost production efficiency. Download now & confidently launch your MRP system.
Simulation Setup
Verifies correct configuration of simulation parameters and data inputs.
Simulation Run Start Date (Epoch)
Simulation End Date
Simulation Time Step (Days)
Simulation Scenario
Initial Inventory Levels (Starting Quantity)
Simulation Assumptions & Notes
Data Accuracy Verification
Confirms the accuracy of data used in the simulation, including BOMs, routings, lead times, and demand forecasts.
BOM Accuracy Percentage
Routing Lead Time Deviation (Average)
Demand Forecast Accuracy (MAPE)
Unit of Measure Consistency
Last Data Validation Date
Notes on Data Anomalies
Scenario Definition and Execution
Ensures various scenarios are defined (e.g., different demand levels, supply disruptions) and the simulation is executed correctly for each.
Simulation Run Number
Simulation Start Date
Simulation Start Time
Demand Scenario Type
Demand Increase/Decrease Percentage (if applicable)
Description of Scenario Conditions
Potential Supply Chain Disruptions Simulated
Duration of Simulation (Days)
Output Analysis - Material Requirements
Analyzes generated material requirements and identifies potential shortages or surpluses.
Forecasted Material Shortage (Units)
Projected Material Surplus (Units)
Explanation of Significant Variances from Plan
Safety Stock Levels - Sufficient?
Potential Root Causes of Shortages?
Proposed Actions to Address Shortages
Output Analysis - Capacity Constraints
Evaluates simulation results for capacity bottlenecks and potential production delays.
Maximum Workcenter Utilization (%)
Current Workcenter Utilization (%)
Description of Bottleneck Workcenter
Additional Capacity Required (Units/Time Period)
Potential Solutions Considered (e.g., overtime, subcontracting, new equipment)
Reason for Capacity Constraint
Date Constraint Expected to be Resolved
Cost Impact Assessment
Assesses the cost implications of different scenarios and potential adjustments.
Increased Inventory Holding Costs (Simulation vs. Baseline)
Expedited Shipping Costs (Due to Shortages)
Overtime Costs (to Meet Demand)
Scrap/Rework Costs (due to incorrect planning)
Lost Sales Revenue (Due to Stockouts)
Qualitative Impact Assessment (e.g., Customer Satisfaction)
Plan Adjustments and Validation
Documents any plan adjustments made based on simulation results and validates their effectiveness.
Description of Plan Adjustments Made
Percentage Adjustment to Safety Stock
Date of Adjustment Implementation
Reason for Plan Adjustment
Justification for Adjustment
Estimated Impact on Inventory Levels
Date of Validation Start
Documentation and Reporting
Ensures thorough documentation of simulation setup, results, and conclusions.
Simulation Objective Summary
Simulation Run Date
Simulation Run Time (Hours)
Simulation Output Report
Key Findings and Recommendations
Report Distribution List (Group)
Prepared By
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