Mineral Processing Plant Optimization

Início do fluxo de trabalho/processo.

Retrieve real-time throughput, ore grade, and reagent concentration data from the Plant Sensor Data Model.

Fetch recent maintenance history and equipment health status for the grinding circuit and flotation cells.

Calculate the average mass flow rate (t/h) from the retrieved sensor telemetry over the last 24-hour period.

Calculate the variance between actual reagent usage and the theoretical setpoint for the flotation process.

Execute formula: (Actual Recovery % - Target Recovery %) / Target Recovery % to determine performance gap.

Calculate current operational cost per ton using (Total Energy Cost + Reagent Cost + Labor Cost) / Total Throughput.

Create a high-priority task for the Metallurgist to investigate identified deviations in recovery rates.

Create a maintenance task for the mechanical team if vibration sensors exceed the safety threshold.

Create a new entry in the 'Incident Log' data model detailing the parameters and time of the detected anomaly.

Update the 'Active Process Setpoints' data model with new optimized values for reagent dosing and mill speed.

Send an email summary of the daily optimization performance and any critical deviations to the Plant Manager.

Send an SMS alert to the On-Call Supervisor if critical sensor thresholds (e.g., pressure or temperature) are breached.

Generate a comprehensive performance report summarizing throughput, recovery, and cost metrics for the shift.

Delete old, resolved alert entries from the 'Active Alerts' data model to maintain dashboard clarity.

Fim do fluxo de trabalho/processo.