Lockout/Tagout Procedures Checklist
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This Template was installed 2 times.
Hazard Identification & Risk Assessment
Initial steps to identify potential energy sources and assess the associated risks before lockout/tagout begins.
Describe the specific agricultural equipment/system to be serviced.
Identify Potential Energy Sources (check all that apply):
If 'Other' energy source was selected, please specify:
Maximum Hydraulic Pressure (PSI):
Maximum Pneumatic Pressure (PSI):
Voltage (Volts):
Describe any unusual or non-obvious hazards associated with this equipment.
Risk Level Assessment (Based on severity and likelihood):
Document any control measures implemented to reduce risk (e.g., physical barriers, guards).
Location of Equipment being assessed
Equipment Specific Procedures
Detailed instructions for specific agricultural machinery and equipment, as hazards vary greatly.
Procedure for Tractor PTO Lockout
Procedure for Combine Harvester Engine Shutdown & Lockout
Procedure for Sprayer Pump Lockout & Tagout
Procedure for Irrigation Pump Lockout (Diesel or Electric)
Procedure for Grain Dryer Lockout/Tagout
Engine RPM before Shutdown (for verification)
Hydraulic System Isolation Method
Lockout/Tagout Device Application
Ensuring proper application and verification of lockout/tagout devices on all energy isolating means.
Energy Isolating Device Type(s) Used:
Specific Details Regarding Lockout/Tagout Device Application (e.g., specific lock type, valve position):
Number of Lockout Devices Applied:
Lockout Device Placement:
Describe how the lockout device is secured and prevents unintentional release:
Which of the following are applied to the energy isolating device?
Tag Condition:
Any unique considerations for this specific lockout?
Verification of Isolation
Procedures for confirming that energy sources are effectively controlled before work begins.
Describe the method used to verify zero energy state (e.g., voltage testing, visual inspection, pressure gauge readings).
Voltage reading after lockout (if applicable).
Pressure reading after lockout (if applicable - PSI, kPa, etc.).
Was the machine/equipment moved or started during verification?
Which verification steps were performed?
If 'Other' was selected in previous element, please specify the verification method.
Time of Isolation Verification
Was isolation successful?
If isolation was not successful, describe the corrective action taken.
Signature of Verifier
Employee Training & Authorization
Documentation of employee training, authorization, and competency related to LOTO procedures.
Initial Training Date
Refresher Training Date
Training Hours Completed
Training Topics Covered (Select all that apply)
Authorized Employee Status
Trainer Name and Credentials
Training Certificate/Documentation (Optional)
Employee Signature
Supervisor Signature
Periodic Inspection & Maintenance of LOTO Equipment
Ensuring lockout/tagout devices and procedures remain effective and compliant.
Last Inspection Date
Inspection Performed By (Role)
Number of Lockout Devices Inspected
Lockout Devices Condition (Select all that apply)
Notes on Lockout Device Condition/Repairs Needed
Tag Condition
Number of Tags Verified
Next Inspection Due Date
Inspector Signature
Group Lockout/Tagout Procedures
Specific guidelines for situations involving multiple employees working on the same equipment.
Reason for Group Lockout/Tagout
Authorized Personnel Involved (Select All That Apply)
If 'Other' Selected Above, Please Specify:
Number of Locks/Tags Applied
Lockout Device Type (Primary)
If 'Other' Selected Above, Please Specify:
Date of Group Lockout
Time of Group Lockout Initiation
Signature of Initial Lockout Person (Person 1)
Signature of Second Lockout Person (Person 2)
Contractor Lockout/Tagout Procedures
Procedures for ensuring contractors are properly integrated into the LOTO program.
Contractor LOTO Orientation Completion
Contractor Review of Site-Specific LOTO Procedures
Contractor Employee Number Involved in LOTO
Contractor Authorization to Perform LOTO
Description of Communication Plan Between Site Personnel and Contractor Regarding LOTO
Contractor LOTO Permit (if applicable)
Contractor Provided LOTO Devices Used?
Shift Change Procedures
Guidelines for transferring LOTO responsibilities and ensuring continuity between shifts.
Incoming Shift Start Time:
Outgoing Shift End Time:
Brief Summary of Current Lockout/Tagout Status (Outgoing Shift):
Specific Equipment Currently Locked Out/Tagged Out:
Energy Sources Currently Isolated (Select all that apply):
Lockout/Tagout Status Verified By Incoming Shift Personnel?
Name of Incoming Shift Personnel Verifying Lockout/Tagout:
Signature of Incoming Shift Personnel Verifying Lockout/Tagout:
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