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| Material Receipt and Inspection (STEP) | | |
| Date of Material Receipt (DATE) | | |
| Material Order Number (NUMBER) | | |
| Supplier Name (TEXT) | | |
| Material Type (e.g., A36, A572) (SELECTION options: A36, A572 Grade 50, A572 Grade 50 HPS 70W, Other (Specify)) | | |
| Material Thickness (inches) (NUMBER) | | |
| Material Width (inches) (NUMBER) | | |
| Material Condition (e.g., Normalized, Hot Rolled) (SELECTION options: Hot Rolled, Normalized, Cold Drawn, Other (Specify)) | | |
| Notes/Discrepancies Observed (TEXT) | | |
| Material Certification Received? (SELECTION options: Yes, No) | | |
| Upload Material Certification (if applicable) (UPLOAD) | | |
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| Shop Drawings and Fabrication Plans (STEP) | | |
| Shop Drawing Approval Status (SELECTION options: Approved, Rejected, Pending Revision) | | |
| Revision Notes (if applicable) (TEXT) | | |
| Shop Drawing PDF (UPLOAD) | | |
| Shop Drawing Revision Number (NUMBER) | | |
| Fabrication Plan Review Status (SELECTION options: Approved, Rejected, Pending Revision) | | |
| Discrepancies or Concerns Identified in Drawings/Plans? (TEXT) | | |
| Date of Shop Drawing Approval (DATE) | | |
| Approved By (Name) (TEXT) | | |
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| Cutting and Preparation (STEP) | | |
| Material Thickness (mm) (NUMBER) | | |
| Cutting Angle Deviation (degrees) (NUMBER) | | |
| Cutting Method (SELECTION options: Plasma, Oxy-Fuel, Laser, Saw) | | |
| Surface Condition After Cutting (SELECTION options: Smooth, Dagger Edge, Rough, Burr Present) | | |
| Notes on Surface Condition or Defects (TEXT) | | |
| Upload Photo of Cut Edge (UPLOAD) | | |
| Bevel Angle (if applicable) (SELECTION options: Not Applicable, As Per Drawing, Deviation Observed) | | |
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| Welding (STEP) | | |
| Welder ID (NUMBER) | | |
| Welding Process Used (SELECTION options: SMAW (Stick), GMAW (MIG), GTAW (TIG), FCAW (Flux-Cored), Other (Specify in LONG_TEXT)) | | |
| If 'Other' welding process, please specify: (TEXT) | | |
| Welding Current (Amps) (NUMBER) | | |
| Welding Voltage (Volts) (NUMBER) | | |
| Interpass Temperature (°C) (NUMBER) | | |
| Welding Procedure Specification (WPS) Reference (SELECTION options: WPS-001, WPS-002, WPS-003, Other (Specify in LONG_TEXT)) | | |
| If 'Other' WPS, please specify: (TEXT) | | |
| Visual Inspection Criteria (Check all that apply) (SELECTION options: Complete Fusion, No Undercut, No Slag Inclusions (SMAW/FCAW), Proper Weld Profile, No Porosity, Sound Weld, Other (Specify in LONG_TEXT)) | | |
| Specify any visual inspection findings: (TEXT) | | |
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| Fitting and Assembly (STEP) | | |
| Component Fit-Up Gap (Max. Allowable) (NUMBER) | | |
| Alignment Verification (Select all that apply) (SELECTION options: Plumb, Level, Square, True, Other (Specify in LONG_TEXT)) | | |
| Details of 'Other' Alignment Verification (if applicable) (TEXT) | | |
| Number of Bolted Connections Verified (NUMBER) | | |
| Bolt Alignment - Correct? (SELECTION options: Yes, No) | | |
| Details of Bolt Alignment Issues (if 'No' selected) (TEXT) | | |
| Component Interference? (SELECTION options: Yes, No) | | |
| Details of Component Interference (if 'Yes' selected) (TEXT) | | |
| Attach Photos of Fit-Up & Assembly (UPLOAD) | | |
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| Dimensional Accuracy (STEP) | | |
| Length Verification (Member A) (NUMBER) | | |
| Width Verification (Member B) (NUMBER) | | |
| Thickness Verification (Plate C) (NUMBER) | | |
| Angle Verification (Angle D) (NUMBER) | | |
| Radius Verification (Round Bar E) (NUMBER) | | |
| Tolerance Compliance (Overall Assembly) (SELECTION options: Within Tolerance, Outside Tolerance - Record Deviation, Not Applicable) | | |
| Notes/Comments on Dimensional Accuracy (TEXT) | | |
| Attach Dimensional Verification Photos (If Needed) (UPLOAD) | | |
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| Surface Treatment & Painting (STEP) | | |
| Surface Preparation Method (SELECTION options: Sandblasting, Grinding, Wire Brushing, Chemical Cleaning) | | |
| Surface Profile (Mil) (NUMBER) | | |
| Primer Type (SELECTION options: Epoxy, Zinc-Rich, Alkyd, Other (Specify)) | | |
| Primer Details (if 'Other' selected) (TEXT) | | |
| Dry Film Thickness (DFT) - Minimum (mil) (NUMBER) | | |
| DFT Gauge Calibration Certificate (UPLOAD) | | |
| Topcoat Type (SELECTION options: Acrylic, Polyurethane, Epoxy, Other (Specify)) | | |
| Topcoat Details (if 'Other' selected) (TEXT) | | |
| Date of Painting (DATE) | | |
| Inspector Signature (SIGNATURE) | | |
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| Bolting & Fastening (STEP) | | |
| Bolt Diameter (inches) (NUMBER) | | |
| Bolt Grade/Strength (NUMBER) | | |
| Target Torque Value (ft-lbs) (NUMBER) | | |
| Actual Torque Value (ft-lbs) (NUMBER) | | |
| Torque Application Method (SELECTION options: Manual, Hydraulic, Air Impact) | | |
| Bolt Condition (select all that apply) (SELECTION options: Clean, No Rust, No Damage, Correct Grade Markings, Proper Lubrication) | | |
| Was a calibrated torque wrench used? (SELECTION options: Yes, No, N/A) | | |
| Any unusual observations during bolting? (TEXT) | | |
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| Identification & Marking (STEP) | | |
| Component Identification Number (TEXT) | | |
| Drawing Revision Number (TEXT) | | |
| Quantity Marked (NUMBER) | | |
| Marking Method Used (SELECTION options: Stenciling, Etching, Welding, Tagging) | | |
| Marking Location(s) (SELECTION options: Edge, Center, Visible Surface, All Surfaces) | | |
| Photograph of Marking (Optional) (UPLOAD) | | |
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| Documentation & Record Keeping (STEP) | | |
| Welder Qualification Certificates (UPLOAD) | | |
| Material Mill Certificates (UPLOAD) | | |
| Summary of Non-Conformances & Corrective Actions (TEXT) | | |
| Number of Certified Welders (NUMBER) | | |
| Date of Last Internal Audit (DATE) | | |
| Audit Type (Internal/External) (SELECTION options: Internal, External) | | |
| Record of Deviations from Approved Fabrication Drawings (TEXT) | | |
| Inspector Signature (SIGNATURE) | | |