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| Process Definition & Documentation (STEP) | | |
| Process Name (TEXT) | | |
| Process Description (including flow) (TEXT) | | |
| Process Location(s) (TEXT) | | |
| Process Step Number(s) (NUMBER) | | |
| Equipment/Machines Used (TEXT) | | |
| Process Flow Diagram (PFD) (UPLOAD) | | |
| Raw Materials Used (and suppliers) (TEXT) | | |
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| Critical Process Parameters (CPP) (STEP) | | |
| Temperature (during process X) (NUMBER) | | |
| Pressure (during process Y) (NUMBER) | | |
| Cycle Time (seconds) (NUMBER) | | |
| Material Type (SELECTION options: Material A, Material B, Material C) | | |
| Feed Rate (units/minute) (NUMBER) | | |
| Equipment Status (SELECTION options: Operating, Idle, Maintenance) | | |
| Justification for CPP Selection (TEXT) | | |
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| Control Methods & Procedures (STEP) | | |
| Inspection Frequency for CPP X (SELECTION options: Continuous, Hourly, Shiftly, Daily, Weekly) | | |
| Maximum Allowable Variation for CPP Y (NUMBER) | | |
| Detailed Procedure for Measuring CPP Z (TEXT) | | |
| Equipment Used for CPP Measurement (e.g. Caliper, Gauge) (SELECTION options: Caliper, Micrometer, Gauge, Other (Specify)) | | |
| Methods for CPP Control (SELECTION options: Statistical Process Control (SPC), Automated Adjustment, Operator Adjustment, Preventative Maintenance) | | |
| Date of Last Calibration for Measurement Equipment (DATE) | | |
| Time of CPP Measurement (DATE) | | |
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| Measurement System Analysis (MSA) (STEP) | | |
| Repeatability (r) Value (NUMBER) | | |
| Reproducibility (R) Value (NUMBER) | | |
| Equipment Variation (Ev) Value (NUMBER) | | |
| Operator Variation (Ov) Value (NUMBER) | | |
| Gauge Repeatability and Reproducibility (GR&R) % (NUMBER) | | |
| MSA Study Type Performed (e.g., PPAP, Gage R&R) (SELECTION options: PPAP, Gage R&R, Attribute Gage R&R, Variable Gage R&R, Length Study, Other) | | |
| Summary of MSA Study Findings and Conclusions (TEXT) | | |
| MSA Study Result (Overall Assessment) (SELECTION options: Acceptable, Needs Improvement, Unacceptable) | | |
| MSA Study Completion Date (DATE) | | |
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| Process Capability & Performance (STEP) | | |
| Process Cp (Current Process Capability) (NUMBER) | | |
| Process Cpk (Current Process Capability Index) (NUMBER) | | |
| Target Cp (Desired Process Capability) (NUMBER) | | |
| Target Cpk (Desired Process Capability Index) (NUMBER) | | |
| Date of Capability Study (DATE) | | |
| Summary of Capability Study Results and Analysis (TEXT) | | |
| Description of any actions taken to improve process capability. (TEXT) | | |
| Number of Samples Used in Capability Study (NUMBER) | | |
| Is the process currently capable? (Based on target Cpk) (SELECTION options: Yes, No, Needs Further Investigation) | | |
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| Control Plan Implementation & Training (STEP) | | |
| Number of personnel trained on the Control Plan (NUMBER) | | |
| Date of most recent Control Plan training (DATE) | | |
| Summary of Control Plan training content (key topics covered) (TEXT) | | |
| Training Method Used (e.g., Classroom, Online, On-the-Job) (SELECTION options: Classroom, Online, On-the-Job, Other) | | |
| Departments Receiving Control Plan Training (SELECTION options: Production, Quality, Maintenance, Engineering, Other) | | |
| Verification Method for Training Effectiveness (e.g., Quiz, Observation) (SELECTION options: Quiz, Observation, Practical Demonstration, Other) | | |
| Notes on any deviations from the planned training schedule or content. (TEXT) | | |
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| Control Plan Review & Updates (STEP) | | |
| Last Control Plan Review Date (DATE) | | |
| Frequency of Control Plan Review (in months) (NUMBER) | | |
| Summary of Review Findings & Changes (TEXT) | | |
| Areas Reviewed During Update (Select all that apply) (SELECTION options: Process Parameters, Measurement Systems, Reaction Plans, Training Procedures, Equipment, Materials, Supplier Performance) | | |
| Rationale for Changes Made (if applicable) (TEXT) | | |
| Impact of Changes on Process Capability (e.g., Sigma Level - if applicable) (NUMBER) | | |
| Approval Status of Updated Control Plan (SELECTION options: Approved, Rejected, Pending Approval) | | |
| Reviewer Signature (SIGNATURE) | | |
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| Reaction Plan (Corrective Action) (STEP) | | |
| Severity Level of Deviation (SELECTION options: Minor, Moderate, Major, Critical) | | |
| Detailed Description of Deviation (TEXT) | | |
| Root Cause Analysis Documentation (TEXT) | | |
| Corrective Action Proposed (TEXT) | | |
| Date Corrective Action Implemented (DATE) | | |
| Effectiveness Verification Method (TEXT) | | |
| Effectiveness Verification Result (e.g., % improvement) (NUMBER) | | |
| Verification Result (SELECTION options: Meets Requirements, Does Not Meet Requirements, Requires Further Action) | | |
| Additional Comments/Notes (TEXT) | | |
| Signature of Person Implementing Correction (SIGNATURE) | | |
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| Record Keeping & Traceability (STEP) | | |
| Date of Record Creation (DATE) | | |
| Lot/Batch Number (NUMBER) | | |
| Operator Notes/Comments (any deviations from standard) (TEXT) | | |
| Quantity Produced (NUMBER) | | |
| Record Status (e.g., Complete, Pending Review, Approved) (SELECTION options: Complete, Pending Review, Approved, Rejected) | | |
| Attach Supporting Documentation (e.g., Calibration Certificates, Inspection Reports) (UPLOAD) | | |
| Method of Traceability (e.g., Serial Numbers, Barcodes, Batch Codes) (SELECTION options: Serial Numbers, Barcodes, Batch Codes, Unique Identifiers, Other) | | |
| Description of Traceability Method and its Scope (TEXT) | | |
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