Commercial Vehicle Maintenance Inspection Checklist Template

Keep your fleet running smoothly and safely! Our Commercial Vehicle Maintenance Inspection Checklist Template ensures thorough checks of brakes, tires, lights, and more. Stay compliant, prevent breakdowns, and optimize vehicle performance. Download now for easy record-keeping and peace of mind.

This Template was installed 4 times.

Exterior Inspection

1 of 10

Check for damage, leaks, and proper functionality of external components.

Odometer Reading

Body Condition - Overall

Windshield Damage (Cracks/Chips - Count)

Rust/Corrosion - Presence

Notes on Exterior Damage

Mirror Condition

Engine Compartment

2 of 10

Inspect engine fluids, belts, hoses, and overall engine condition.

Engine Oil Level (in quarts)

Engine Oil Condition

Coolant Level (in Gallons)

Coolant Condition

Belt Condition (Serpentine/Accessory)

Hose Condition (Radiator/Coolant)

Photographic Evidence (if issues found)

Tires and Wheels

3 of 10

Check tire pressure, tread depth, and condition of wheels and rims.

Tire Pressure (Front Left)

Tire Pressure (Front Right)

Tire Pressure (Rear Left)

Tire Pressure (Rear Right)

Tire Tread Depth (Front Left)

Tire Tread Depth (Front Right)

Wheel Condition

Tire Condition

Braking System

4 of 10

Evaluate brake pads, rotors, lines, and overall braking performance.

Brake Pad Thickness (mm)

Rotor Thickness (mm)

Brake Fluid Condition

Brake Pedal Feel

Brake Noise During Test

Additional Notes/Observations

Lights and Signals

5 of 10

Verify proper operation of all headlights, taillights, turn signals, and hazard lights.

Headlights - Condition

Taillights - Condition

Turn Signals (Front) - Condition

Turn Signals (Rear) - Condition

Hazard Lights - Condition

Brake Light Functionality (on a scale of 1-5, 5 being best)

Notes on Lights/Signals (if any issues)

Steering and Suspension

6 of 10

Inspect steering components and suspension system for wear and damage.

Steering Play (inches)

Power Steering Fluid Level

Tie Rod Condition

Shock Absorber Bounce (cycles)

Ball Joint Condition

Notes on Steering & Suspension

Cab Interior

7 of 10

Check gauges, controls, seatbelts, and overall driver comfort and safety.

Odometer Reading

Seatbelt Condition

Horn Functionality

Notes on Driver Comfort/Ergonomics

Radio/Communication System

Temperature Gauge Reading

Fluid Levels

8 of 10

Verify levels of engine oil, coolant, power steering fluid, brake fluid, and transmission fluid.

Engine Oil Level (inches)

Coolant Level (gallons)

Brake Fluid Level (inches)

Power Steering Fluid Level (inches)

Transmission Fluid Level (inches)

Automatic Transmission Fluid Condition

Windshield Washer Fluid Level

Exhaust System

9 of 10

Inspect exhaust pipes, muffler, and catalytic converter for leaks or damage.

Exhaust Gas Backpressure (PSI)

Muffler Condition

Catalytic Converter Condition

Notes on Rust or Corrosion

Exhaust Leaks Present?

Catalytic Converter Temperature (Deg F)

Safety Equipment

10 of 10

Check fire extinguisher, warning devices, and other safety equipment.

Fire Extinguisher Pressure (PSI)

Fire Extinguisher Last Inspection Date

First Aid Kit Condition

Reflective Triangles Present?

Warning Devices Present & Functional (Check all that apply)

Seatbelt Functionality

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