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Automotive Electric Vehicle (EV) Charging Station Maintenance Checklist

Ensure peak performance & uptime for your EV charging stations with this comprehensive maintenance checklist. Stay ahead of potential issues, optimize energy efficiency, and deliver a reliable charging experience for your customers.

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Visual Inspection

1 of 9

Check for physical damage, corrosion, or loose connections.

Station ID

Ambient Temperature (°C)

Overall Condition

Describe Any Visible Damage

Evidence of Vandalism?

Upload Photo of Station

Cable and Connector Assessment

2 of 9

Inspect the charging cable for cracks, fraying, or damage. Examine the connector pins for corrosion or bending.

Cable Condition

Connector Pins Condition

Cable Fraying Length (mm)

Connector Pin Bending (mm)

Additional Notes

Photos of Damage

Display and Interface Functionality

3 of 9

Verify that the display is readable and functioning correctly. Check for any error messages.

Display Readability (Brightness, Contrast)

Error Messages Displayed?

Description of any displayed error messages

Brightness Level (if adjustable)

User Interface Responsiveness

Last Firmware Update Date

Charging Port Integrity

4 of 9

Ensure the charging port is clean and free from debris. Inspect for any signs of damage or wear.

Describe any visible damage to the charging port (scratches, cracks, etc.)

Connector Pin Corrosion Level (0-5, 0=None, 5=Severe)

Connector Type

Connector Pin Resistance (Ohms)

Record any unusual sounds or smells detected at the charging port.

Connector Condition

Safety Features Verification

5 of 9

Test the emergency stop button and other safety features to ensure they are operational.

Technician Signature (Emergency Stop Test)

Emergency Stop Activation Time (seconds)

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23:15
23:30
23:45

Emergency Stop Button Status

Emergency Stop Button Press Count (for functionality test)

Power Interlock Functionality Check

Software and Firmware Updates

6 of 9

Check for and install any available software or firmware updates.

Last Update Date

Current Firmware Version

Update Method

Update Notes

Success Status

Power Supply and Connections

7 of 9

Inspect power supply connections for tightness and corrosion; verify voltage and amperage readings.

Input Voltage (V)

Output Voltage (V)

Input Current (A)

Output Current (A)

Connection Type

Connection Status

Notes on Connection Integrity

Environmental Factors

8 of 9

Check for signs of weather damage (sun, rain, snow, ice) and ensure proper drainage.

Ambient Temperature (°C)

Relative Humidity (%)

Exposure to Direct Sunlight

Evidence of Precipitation/Moisture

Last Snow/Ice Event

Reporting & Documentation

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Record inspection results, maintenance performed, and any issues identified for future reference.

Inspection Date

Inspection Time

0:00
0:15
0:30
0:45
1:00
1:15
1:30
1:45
2:00
2:15
2:30
2:45
3:00
3:15
3:30
3:45
4:00
4:15
4:30
4:45
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5:15
5:30
5:45
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6:15
6:30
6:45
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7:15
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8:15
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23:15
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23:45

Temperature (°C)

Detailed Observations/Notes

Overall Condition

Inspector Signature

Supporting Photos (Optional)

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