Welding Inspection Checklist

Ensure robust construction welds with our comprehensive Welding Inspection Checklist! Downloadable & printable, this checklist covers critical safety and quality checks for construction projects - from visual inspection to NDT. Stay compliant & prevent costly errors. Get your free checklist now!

This Template was installed 5 times.

Pre-Welding Inspection

1 of 9

Verifies preparation and conditions *before* welding begins.

Joint Thickness (min/max)

Root Gap (inches/mm)

Bevel Angle (degrees)

Joint Type

Surface Conditions

Notes on Surface Conditions/Preparation

Pre-Weld Photo(s)

Date of Pre-Weld Inspection

Welder Qualification & Documentation

2 of 9

Confirms welder credentials and related paperwork are current and compliant.

Welder ID Number

Welding Process Qualification

If 'Other' Process Selected, Specify:

Qualification Expiration Date

Welder Qualification Certificate (PDF/Image)

Current Status

Hours Welded for Qualification

Material Verification

3 of 9

Ensures correct material types, grades, and dimensions are used.

Material Thickness (inches/mm)

Material Grade

Material Specification (e.g., ASTM A36)

Material Traceability Information (Heat Number, etc.)

Material Coating (if applicable)

Coating Type (if applicable)

Joint Preparation

4 of 9

Checks joint surfaces for cleanliness, bevel angle, root gap, and any imperfections.

Root Gap (mm)

Bevel Angle (degrees)

Surface Cleanliness Rating (1-5, 1=Poor, 5=Excellent)

Cleaning Method Used

Notes on Joint Condition/Preparation

Joint Preparation Photos (Pre-Weld)

Joint Type

Welding Procedure Specification (WPS) Compliance

5 of 9

Confirms the welding process adheres to the specified WPS requirements.

WPS Number Verified?

Welding Process (e.g., SMAW, GMAW, GTAW)

Preheat Temperature (°C)

Interpass Temperature (°C)

Welding Current (Amps)

Shielding Gas Type (If applicable)

Notes on WPS Compliance Observations

Visual Weld Inspection (During & After)

6 of 9

Detailed visual examination of the weld for defects and adherence to acceptance criteria.

Weld Bead Width (mm)

Weld Bead Height (mm)

Undercut Depth (mm)

Overlap (mm)

Weld Profile (Cross-Section)

Describe Other Weld Profile (if selected)

Presence of Slag Inclusions

Describe any Weld Defects Observed (e.g., porosity, cracks, etc.)

Upload Weld Photographs (Front, Side, Cross-Section)

Overall Weld Appearance (General Condition)

Non-Destructive Testing (NDT)

7 of 9

Includes various NDT methods such as Radiography, Ultrasonic Testing, Magnetic Particle Testing, and Liquid Penetrant Testing, as required.

NDT Method Performed

Description of NDT Procedure Used

NDT Results Report (e.g., RT film, UT data)

UT Scan Angle (Degrees)

RT Exposure Time (Seconds)

Acceptance Criteria Used

Details of any Indications Found (Size, Location, Type)

Disposition of Indications

Post-Weld Heat Treatment (PWHT)

8 of 9

Verifies proper PWHT procedures if required by the design or specification.

Maximum Heating Rate (°C/hr or °F/hr)

Soaking Temperature (°C or °F)

Soaking Time (Hours)

Cooling Rate (°C/hr or °F/hr)

Heating Method

Details of 'Other' Heating Method (if selected above)

Start Date/Time of PWHT

End Date/Time of PWHT

Any deviations from the specified PWHT procedure?

PWHT Inspector Signature

Documentation & Record Keeping

9 of 9

Ensures all inspection results, welder certifications, WPS, and other relevant documents are properly recorded and maintained.

Welding Inspection Date

Welding Completion Date

WPS Number Used

Notes/Comments on WPS Application (If 'Other' selected above)

Welder Qualification Certificates

WPS Document (Copy)

Inspection Results Summary

Inspector Signature

Inspector Name (Printed)

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