Assembly Line Ergonomics Checklist: Manufacturing Workplace Health & Safety Practices
Ensure a safe & efficient production line! This Assembly Line Ergonomics Checklist helps manufacturers identify and mitigate workplace hazards, reduce employee strain, & boost overall productivity with simple, actionable steps for a healthier, more ergonomic manufacturing environment.
This Template was installed 4 times.
Workstation Layout & Design
Assesses the physical arrangement of the workstation for optimal reach, posture, and movement.
Work Surface Height (inches)
Distance to Nearest Frequently Used Tool (inches)
Work Surface Material
Reach Distance Assessment
Notes on Workstation Layout
Workstation Coordinates
Tool and Equipment Assessment
Evaluates the design and usability of tools and equipment to minimize strain and repetitive motions.
Tool Weight Adjustment
Handle Diameter (mm)
Tool Grip Comfort
Describe any difficulties encountered using the tool.
Upload photo of tool/equipment.
Equipment Vibration Level
Material Handling Procedures
Reviews methods for lifting, carrying, and positioning materials to reduce risk of injury.
Average Lift Weight (lbs)
Frequency of Lifting (lifts/hour)
Lifting Method (Manual, Assisted, Automated)
Handling Aids Used (Check all that apply)
Describe Material Handling Procedure
Employee Training Status
Worker Posture and Body Mechanics
Observes worker posture and movement patterns during assembly tasks.
Reach Distance (inches)
Typical Body Posture Observed (select one)
Describe any unusual body movements observed.
Level of Trunk Bending (select one)
Frequency of Repetitive Bending/Twisting (times/minute)
Notes on worker comfort levels (verbal feedback)
Repetitive Motion Analysis
Identifies and assesses tasks involving highly repetitive movements.
Estimated Cycles Per Hour
Primary Motion Type (e.g., Wrist Flexion, Shoulder Rotation)
Description of Repetitive Motion (if 'Other' selected above)
Average Duration of Repetitive Motion Cycle (seconds)
Potential Risk Factors Observed (Check all that apply)
Worker Comments/Concerns Regarding Repetitive Motion
Immediate Action Required (if any)
Lighting and Visibility
Evaluates adequate lighting conditions and worker visibility to minimize errors and strain.
Ambient Light Level (Lux)
Light Source Type
Visibility Issues Observed
Specific Areas with Poor Visibility
Date of Last Lighting Inspection
Training and Education
Confirms workers have received appropriate training on ergonomic principles and safe work practices.
Training Module Completion (Ergonomics 101)
Date of Last Ergonomics Training
Hours of Ergonomics Training Received (Total)
Supervisor Confirmation of Training Adequacy
Notes on Employee Understanding of Ergonomic Principles
Personal Protective Equipment (PPE)
Verifies the availability and proper use of PPE, where applicable.
Required PPE for Task
Condition of Safety Shoes (1-10, 10=Excellent)
Glove Type
Respirator Fit Test Date (if applicable)
Last Inspection Date of Safety Glasses
Feedback and Continuous Improvement
Establishes a system for workers to provide feedback and contribute to ongoing ergonomic improvements.
Worker Suggestions for Ergonomic Improvements
Number of Ergonomic Issues Reported This Period
Were Workers Satisfied with Recent Ergonomic Adjustments?
Date of Last Ergonomics Review Meeting
Which areas require further investigation based on feedback?
Summary of Action Items from Review Meeting
Found this Checklist Template helpful?
Manufacturing Management Solution
Struggling to optimize your manufacturing processes? ChecklistGuro's Work OS platform provides a powerful solution for managing production, inventory, and quality control. Streamline workflows, track performance, and improve efficiency from start to finish. Learn how ChecklistGuro can revolutionize your manufacturing operations!
Related Checklist Templates
Manufacturing Inventory Control Checklist Template
Good Laboratory Practice (GLP) Checklist
Confined Space Entry Checklist
Management of Change (MOC) Checklist
Personal Protective Equipment (PPE) Compliance Checklist
A3 Problem Solving Report Checklist
Ergonomic Assessment Checklist
First Article Inspection (FAI) Checklist
We can do it Together
Need help with Checklists?
Have a question? We're here to help. Please submit your inquiry, and we'll respond promptly.