Pressure Equipment Integrity Checklist
Ensure safety and compliance! Download our comprehensive Pressure Equipment Integrity Checklist for manufacturing facilities. Minimize risks, prevent failures, and optimize performance - your essential guide to pressure vessel inspection and maintenance.
This Template was installed 3 times.
Design & Engineering Review
Verification of design basis, codes, standards, and engineering calculations.
Design Code Compliance (e.g., ASME, EN, etc.)
Detailed Description of Design Basis
Maximum Allowable Pressure (psig/bar)
Maximum Allowable Temperature (°C/°F)
Design Calculations (e.g., Stress Analysis Reports)
Design Verification Method
Date of Last Design Review
Summary of Key Design Assumptions
Materials Selection & Traceability
Ensuring correct material selection and maintaining traceability records.
Material Specification Adherence
Detailed Material Specification Description
Material Test Certificates (MTCs)
Material Heat Number
Traceability Records Description
Material Certification Status
Date of Material Receipt
Fabrication & Welding
Assessment of fabrication processes, welder qualifications, and welding procedures.
Welder Qualification Expiration Date (for critical welds)
Welding Procedure Specification (WPS) Verification
Welding Consumables Traceability Verified?
Details of any Welding Repair or Rework
Welder Qualification Records (Sample)
Non-Destructive Examination (NDE) Type Performed (e.g., UT, RT, MT)
Notes regarding NDE results and acceptance criteria
Installation & Commissioning
Verification of proper installation, alignment, and commissioning activities.
Installation Completion Date
Equipment Serial Number
Installation Contractor
Installation Notes/Observations
Alignment Verification Method
Alignment Readings (X-axis)
Alignment Readings (Y-axis)
Commissioning Pressure Test Passed?
Commissioning Test Reports
Deviations from Installation Plan (if any)
Inspection & Testing (Initial)
Confirmation of initial inspections and tests performed upon equipment completion and before service entry.
Date of Hydrostatic Test
Hydrostatic Test Pressure (barg)
Hydrostatic Test Duration (minutes)
Hydrostatic Test Results & Observations
Hydrostatic Test Report (PDF)
Material Verification Completed?
Design Calculations Verified?
Any Deviations Identified During Initial Inspection?
Date of Visual Inspection
Operating Procedures & Training
Review of operating procedures and verification of personnel training.
Describe the documented operating procedures for this equipment.
Which operating procedures cover this equipment? (Select all that apply)
Number of personnel trained on the operating procedures for this equipment.
Date of last training refresher for personnel operating this equipment.
Upload copy of training records for personnel.
Training Program Type?
Briefly describe the competency assessment conducted post-training.
Procedure Revision Control Status?
Risk Based Inspection (RBI)
Implementation and validation of the RBI program, including inspection intervals and methodologies.
RBI Program Revision Number
Last RBI Program Review Date
RBI Methodology Used (e.g., API 581, EN 12929)
Description of Key Risk Factors Considered
Number of Pressure Equipment Items Included in RBI
Inspection Techniques Used Based on Risk (Select All That Apply)
Date of Last RBI Modeling Validation
Summary of Key Findings from RBI Modeling Validation
Number of Pressure Equipment Items Reclassified Due to RBI
Non-Destructive Examination (NDE)
Management of NDE programs, including technique selection, qualification, and interpretation.
NDE Personnel Certification Level
NDE Techniques Performed (Select all that apply)
NDE Procedure References
Last NDE Personnel Qualification Expiration Date
Representative NDE Reports (e.g., UT, RT)
Method Used for Ultrasonic Thickness Measurement (If Applicable)
Any Anomalies Found During NDE and Corrective Actions Taken
Calibration Status of NDE Equipment
Mechanical Integrity (MI) Program
Review and effectiveness of the Mechanical Integrity program, including preventative maintenance and condition monitoring.
Frequency of Visual Inspection (Months)
Last Visual Inspection Date
Summary of Findings from Last Visual Inspection
NDE Techniques Used (e.g., UT, PT, MT, RT)
NDE Technician Certification Expiration Date (YYYYMMDD - Provide for each applicable technique)
Condition Monitoring Program Type
Date of Last Internal Inspection
Description of any Repairs or Remedial Actions Performed Since Last Inspection
Leak Testing Method
MI Program Reviewer Signature
Management of Change (MOC)
Assessment of MOC procedures related to pressure equipment.
Describe the Proposed Change
Justification for the Change (Why is it needed?)
Type of Change (e.g., Design, Material, Procedure, Operation)
Affected Pressure Rating (psi/bar)
Affected Operating Temperature (°C/°F)
Impact on Pressure Equipment Integrity?
Upload Relevant Drawings/Specifications (if applicable)
Date of MOC Implementation
Reviewer Signature
Record Keeping & Documentation
Verification of adequate record keeping and documentation practices for pressure equipment.
Date of Last Documentation Review
Summary of Record Keeping System Description
Sample of Pressure Equipment Inspection Reports
Number of Pressure Equipment Records Maintained
Record Storage Method (Electronic/Paper/Hybrid)
Description of Data Backup Procedures
Access Control to Pressure Equipment Records
Date of Last Audit of Record Keeping System
Regulatory Compliance
Confirmation of compliance with applicable regulations and industry standards.
Applicable Pressure Equipment Regulations
Specify 'Other' Regulation (If selected)
Last Inspection Date of Regulatory Documentation
Next Scheduled Regulatory Inspection/Audit
Third-Party Inspection/Certification Required?
Upload Regulatory Compliance Documentation (e.g., permits, certificates)
Name of Regulatory Body Contact Person
Permit/Certificate Expiration Date (YYYYMMDD)
Summary of any recent regulatory findings or non-conformances
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