Hydraulic System Leakage Check Checklist

Prevent costly downtime! Our Hydraulic System Leakage Check checklist for agriculture ensures peak performance and identifies hidden leaks, saving you time, money, and frustration. Download now and keep your farm equipment running smoothly.

This Template was installed 4 times.

Pre-Inspection & Safety

1 of 6

Initial checks and safety precautions before beginning the leak check.

Inspection Date

Inspection Start Time

Weather Conditions

PPE Used (Select All That Apply)

Brief Description of Equipment Being Inspected

Equipment Status Before Inspection

Visual Inspection - Reservoir & Fill Points

2 of 6

Inspect the hydraulic reservoir, fill points, and surrounding areas for leaks and damage.

Reservoir Condition Notes

Reservoir Leakage?

Fill Point Condition

Reservoir Fluid Level (inches)

Filler Cap Condition Notes

Fluid Type Correct?

Visual Inspection - Hydraulic Lines & Fittings

3 of 6

Inspect all hydraulic lines, hoses, and fittings for external leaks, cracks, and wear.

Condition of Hydraulic Lines (General)

Condition of Fittings (Overall)

Affected Line Types (if leaks present)

Specific Location of Leaks (if present)

Leak Severity (if present)

Estimated Leak Rate (drops/minute, if possible)

Photo of Affected Lines/Fittings (if leaks present)

Visual Inspection - Cylinders & Motors

4 of 6

Thoroughly inspect all hydraulic cylinders and motors for leakage.

Describe any visible signs of leakage from Cylinder 1 (e.g., drips, puddles, residue).

Cylinder 1 Leak Severity (if present)

Describe any visible signs of leakage from Cylinder 2 (e.g., drips, puddles, residue).

Cylinder 2 Leak Severity (if present)

Describe any visible signs of leakage from Motor 1 (e.g., drips, puddles, residue).

Motor 1 Leak Severity (if present)

Describe any visible signs of leakage from Motor 2 (e.g., drips, puddles, residue).

Motor 2 Leak Severity (if present)

Pressure Test (Optional)

5 of 6

Perform a pressure test to pinpoint leaks if visual inspection is inconclusive. Requires appropriate equipment and training.

Test Pressure (PSI)

Hold Time (Seconds)

Pressure Drop (PSI)

Description of Test Setup

Observations During Pressure Test

Test Result

Post-Inspection & Documentation

6 of 6

Record findings, identify necessary repairs, and document the inspection process.

Overall System Condition Notes

Leakage Rate (Drops/Minute) - Overall

Leak Locations (Select all that apply)

Detailed Description of Found Leaks

Estimated Repair Time (Hours)

Date of Inspection

Time of Inspection

Inspection Result

Photos of Leaks (Optional)

Inspector Name

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