Order Picking Process Verification Checklist

Ensure flawless order fulfillment! Our Order Picking Process Verification checklist (Logistics) guarantees accuracy, boosts efficiency, and minimizes costly errors. Download now & optimize your warehouse operations.

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Pre-Shift Preparation & Documentation

1 of 10

Ensures proper setup and adherence to pre-pick procedures.

Date of Verification

Start Time of Verification

Shift Assigned?

Picking List Availability

Number of Picking Lists Reviewed

Comments on Picking List Clarity & Format

Warehouse Map Available?

Any discrepancies noted in pre-shift documentation?

Upload Sample Picking List (if applicable)

Picking Route Optimization & Navigation

2 of 10

Evaluates the efficiency and clarity of picking routes.

Average Pick Time Per Order (Minutes)

Distance Traveled Per Order (Meters/Feet - specify unit)

Navigation System Used (if applicable)

Navigation Challenges Observed (Select all that apply)

Detailed Description of Route Optimization Suggestions

Aisle Width Adequacy

Accuracy Verification - Item Identification & Selection

3 of 10

Confirms correct item selection and quantity picked.

Were SKUs picked based on the correct picking list?

Number of items incorrectly picked (wrong item)

Number of items picked in incorrect quantity

Describe any discrepancies found in item identification or selection.

Was the correct packaging used for the selected item(s)?

Was the batch/expiry date verified (if applicable)?

Upload a sample of a picked order for review (optional).

Scanning & Data Capture

4 of 10

Validates the accuracy and completeness of scan data.

Number of Scans Performed

Scanner Functionality - Operational?

Scanner Error Messages Encountered (if any)

Percentage of Items Successfully Scanned

Scanning Issues Observed (Select all that apply)

Detailed description of any scanning discrepancies found.

Was Item Quantity Verified Through Scan?

Order Consolidation & Packaging

5 of 10

Assesses the quality of order consolidation and packaging.

Number of boxes used per order

Average package weight (kg)

Package type used (e.g., cardboard, polybag)

Packaging materials used (Check all that apply)

Describe the condition of packaging materials used (e.g., clean, damaged)

Is the packaging suitable for the product?

If 'No', describe why the packaging is unsuitable.

Upload photo of packed order (optional)

Safety & Ergonomics

6 of 10

Evaluates safety protocols and ergonomic practices during picking.

Noise Level (dB) at Picking Station

Adequacy of Lighting

PPE Usage (Check all that apply)

Observations regarding awkward postures or repetitive movements

Floor Condition

Lifting Assistance Used (Number of times)

Equipment & Tools

7 of 10

Checks the functionality and maintenance of picking equipment.

Forklift Battery Charge Level (if applicable)

Pick List Device - Condition

Scanner Read Rate (Successful Scans / Attempts)

Pallet Jack/Cart Condition

Any equipment malfunctions noted?

Last Equipment Maintenance Date

Picking Carts – Functionality

Process Adherence & SOP Compliance

8 of 10

Verifies adherence to standard operating procedures (SOPs).

Is the Picking List reviewed and verified before commencing?

Are pickers using the designated picking route?

Number of documented deviations from SOPs observed during this verification.

Describe any deviations from SOPs observed (if any).

Is the correct picking method being utilized (e.g., batch picking, zone picking)?

Which SOPs were observed to be followed correctly?

Were safety guidelines and procedures followed correctly?

Exception Handling & Returns

9 of 10

Reviews processes for dealing with discrepancies, damaged goods, and returns.

Number of discrepancies found during pick verification.

Types of exceptions encountered (select all that apply).

Details of 'Other' exceptions (if selected above).

Resolution for damaged goods (select one).

Description of the return reason (if applicable).

Return authorization process followed?

Date of return authorization

Time return process initiated

Location of returned goods staging area

Post-Shift Procedures & Documentation

10 of 10

Confirms proper closure of picking tasks and documentation.

Shift End Time Recorded?

Number of Orders Picked Today:

Note any issues or discrepancies encountered during the shift:

Picking Equipment Returned to Designated Area?

Were any damaged pallets or materials noted?

Area Cleanliness Verified?

Date of Verification

Verifier Signature

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