Warehouse Readiness Checklist: Inventory, Safety & Shipping Audit
Ensure seamless warehouse operations! Our Warehouse Readiness Checklist helps you audit inventory accuracy, prioritize safety protocols, and streamline shipping processes. Avoid costly errors and maximize efficiency with this essential pre-operational and periodic inspection guide.
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Inventory Management
Assess current stock levels, organization, and tracking systems.
Current Stock Level - Product A
Minimum Stock Level - Product A
Inventory Tracking System Used
Last Inventory Audit Date
Products Requiring Immediate Reordering
Notes on Inventory Discrepancies
Inventory Record Snapshot
Safety & Hazard Control
Evaluate safety protocols, identify hazards, and ensure compliance with regulations.
Are all aisles clearly marked and free of obstructions?
Number of safety glasses/PPE available and in good condition:
Description of any identified safety hazards:
Location of nearest fire extinguisher:
Date of last fire safety training:
Are all forklifts/equipment operators properly certified?
Attach safety inspection report (if applicable):
Inspector Signature:
Shipping & Receiving
Verify shipping procedures, loading dock conditions, and receiving protocols.
Receiving Dock Capacity (Loads/Day)
Last Dock Inspection Date
Typical Receiving Start Time
Loading Dock Surface Condition
Receiving Documentation Required
Carrier Communication Protocol
Notes on Recent Shipping/Receiving Issues
Loading Dock GPS Coordinates
Equipment & Maintenance
Check the operational status of forklifts, conveyors, and other critical equipment, and review maintenance schedules.
Forklift Hours Used (Last Month)
Last Forklift Maintenance Date
Conveyor Belt Speed (RPM)
Notes on Conveyor Belt Performance
Battery Charging System Status
Date of Last Crane Inspection
Pallet Jack Condition
Temperature of Refrigeration Unit (in Celsius)
Warehouse Layout & Organization
Review aisle clarity, signage, and overall workflow efficiency.
Aisle Width (Feet)
Aisle Marking Condition
Areas Needing Improvement (Layout)
Description of any Layout Obstructions
Signage Condition
Number of Pallet Stacking Violations Observed
Notes on overall organization and efficiency
Security & Access Control
Inspect security systems, access points, and procedures to prevent theft and unauthorized entry.
Number of Security Cameras Operational
Access Control System Status
Last Security System Maintenance Date
Access Points Secured?
Key Card System Functionality
Any unauthorized access attempts logged recently?
Location of Security Control Panel
Emergency Preparedness
Confirm emergency plans, fire suppression systems, and evacuation procedures are up-to-date and readily accessible.
Last Emergency Drill Date
Emergency Contact List Location (e.g., posted near phones)
Fire Extinguisher Inspection Frequency (months)
Emergency Evacuation Routes Marked?
Summary of Last Emergency Drill Findings & Corrective Actions
First Aid Kit Accessibility?
Emergency Plan Document (PDF)
Compliance & Documentation
Verify adherence to relevant regulations and proper documentation of processes and inspections.
Last Safety Audit Date
Permit Expiration Count
SDS Availability
Regulatory Compliance Areas Checked
Copies of Key Permits (e.g., Fire, Environmental)
Notes on Compliance Issues & Corrective Actions
Record Retention Policy Status
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Related Checklist Templates
Warehouse Inventory Receiving Checklist Template
Loading Dock Door Maintenance
Cargo Securement Verification
Pallet Inspection and Maintenance
Returns Processing Efficiency Audit
Vendor Lead Time Validation
Insurance Policy Review
Warehouse Fire Safety Equipment Inspection
Tire Pressure and Condition Check
Transportation Cost Analysis
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