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Pharmaceutical Out-of-Specification (OOS) Investigation Checklist

Uncover the root cause and ensure swift corrective action with our Pharmaceutical OOS Investigation Checklist. Navigate complex investigations, maintain compliance, and safeguard product quality - all with a structured, easy-to-use guide.

This Template was installed 1 times.

Initial Assessment & Containment

1 of 7

Actions taken immediately upon identification of an OOS result, including quarantine and notification.

Date of OOS Result

Time of OOS Result

Batch Number Affected

Test Parameter OOS

Actual Result Value

Specification Limit (Upper)

Specification Limit (Lower)

Brief Description of OOS Result

Material Status (Quarantine)

Root Cause Investigation

2 of 7

Detailed examination of all potential factors contributing to the OOS result, including raw materials, equipment, processes, and personnel.

Description of OOS Result & Associated Data

Batch Record Review Status

Potential Contributing Factors (Select All That Apply)

Raw Material Lot Number

Date of Raw Material Receipt

Details of Equipment Maintenance Records Review

Analytical Method Validation Status

Corrective Action Plan (CAP)

3 of 7

Specific steps to address the root cause and prevent recurrence of the OOS result.

Detailed Description of Corrective Action

Estimated Cost of Corrective Action

Planned Completion Date

Responsible Department

Action Priority

Affected Areas/Equipment

Prepared By (CAP Initiator)

Verification & Validation

4 of 7

Confirmation that the implemented CAP effectively resolved the issue and the process is back in control.

Verification Start Date

Verification End Date

Number of Batches Verified

Number of Failed Batches (During Verification)

Verification Outcome

Detailed Verification Results & Observations

Verification Lead Signature

Documentation & Records

5 of 7

Ensuring complete and accurate documentation of all investigation activities, findings, and actions taken.

Investigation Protocol Number

Date of OOS Result

Time of OOS Result

Batch Number

Raw Data/Analytical Records

Supporting Documentation (e.g., Certificates of Analysis)

Investigator Signature

Document Review Status

Trend Analysis & Preventative Actions

6 of 7

Reviewing historical data and identifying opportunities to prevent future OOS occurrences.

Number of OOS results in last 12 months

Identified trends from OOS data?

Description of identified trends and potential root causes.

Potential preventative actions considered (select all that apply)

Estimated cost of implementing preventative actions

Target completion date for preventative actions

Justification for selected preventative actions and their expected impact

Preventative actions deemed sufficient?

Closure & Sign-off

7 of 7

Formal review and approval of the OOS investigation by designated personnel, ensuring all requirements are met.

Date of Final Review

Time of Final Review

Overall Assessment (Satisfactory/Unsatisfactory)

Summary of Review Findings & Justification (if applicable)

Reviewer Signature

Reviewer Name (Printed)

Reviewer ID (Employee Number)

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