Train Bridge & Tunnel Inspection Checklist Template

Ensure safe and reliable train travel with our comprehensive Bridge & Tunnel Inspection Checklist. Proactively identify structural issues, corrosion, and safety hazards. Download now and maintain peak performance!

This Template was installed 4 times.

General Information

1 of 10

Record date, time, inspector details, bridge/tunnel ID, and weather conditions.

Inspection Date

Inspection Start Time

Inspector Name

Inspector ID

Bridge/Tunnel ID

Temperature (°C)

Weather Condition

Structural Integrity - Superstructure

2 of 10

Inspect deck, beams, girders, and truss members for corrosion, cracks, deformation, and loose connections.

Deck Thickness (inches)

Girder Corrosion Level

Beam Deflection (inches)

Truss Member Condition

Description of any cracks observed

Fastener Torque (ft-lbs)

Structural Integrity - Substructure

3 of 10

Assess piers, abutments, foundations, and bearings for settlement, cracking, and deterioration.

Pier Settlement (mm)

Abutment Condition

Crack Description (if any)

Bearing Condition

Last Bearing Lubrication/Inspection

Joint Displacement (mm)

Location of Significant Feature/Damage

Water Management

4 of 10

Evaluate drainage systems, waterproofing, and any signs of water intrusion.

Drainage Channel Capacity (gallons/min)

Condition of Waterproofing Membrane

Description of any observed water intrusion

Depth of Water in Drainage Basins (inches)

Functionality of Sump Pumps (if applicable)

Last Waterproofing Membrane Inspection Date

Lighting & Electrical Systems

5 of 10

Check lighting fixtures, wiring, and power distribution systems within the tunnel and on the bridge.

Voltage (V)

Current (A)

Lighting Condition (Normal/Dim/Off)

Emergency Lighting Status (Operational/Faulty/Not Tested)

Detailed Description of any Electrical Anomalies

Attach Photos/Videos of Electrical Components

Last Inspection Date

Ventilation & Air Quality (Tunnel Only)

6 of 10

Verify ventilation system functionality, air quality, and exhaust conditions.

CO2 Level (ppm)

Temperature (°C)

Humidity (%)

Fan Speed Setting

Airflow Direction

Observations Regarding Airflow

Last Filter Change Date

Safety Features

7 of 10

Inspect emergency exits, signage, fire suppression systems, and communication devices.

Emergency Exit Doors Functionality

Emergency Lighting Duration (minutes)

Emergency Signage Present?

Fire Suppression System Status

Last Fire Drill Date

Time of Last Fire Drill

Location of Nearest Emergency Assembly Point

Track & Rail Condition

8 of 10

Assess track alignment, rail condition, and fastener integrity.

Rail Profile Depth (mm)

Track Gauge (mm)

Rail Corrosion Level

Fastener Condition

Presence of Defects

Rail Wear (mm)

Last Fastener Replacement Date

Geotechnical Observations

9 of 10

Note any signs of ground movement, landslides, or erosion impacting the structure.

Ground Settlement (mm)

Description of any visible ground movement

Evidence of Erosion

Signs of Slope Instability

Date of Last Geotechnical Survey

Comments on Water Table Presence & Stability

Overall Assessment & Recommendations

10 of 10

Summarize findings, prioritize repairs, and suggest preventative maintenance actions.

Summary of Findings

Overall Condition Rating (1-5, 1=Poor, 5=Excellent)

Immediate Action Required (e.g., Repair, Monitoring, Closure)

Detailed Recommendations for Repairs/Monitoring

Estimated Completion Date for Repairs (if applicable)

Estimated Cost of Repairs (if applicable)

Urgency Level (High, Medium, Low)

Inspector Signature

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