Operation and Maintenance (O&M) Manuals Checklist

Ensure your construction projects run smoothly! Download our free Operation & Maintenance (O&M) Manuals Checklist. Stay compliant, reduce risks, and streamline handover with this essential construction checklist - perfect for contractors, engineers, and facility managers. Get organized today!

This Template was installed 1 times.

General Information & Document Control

1 of 10

Covers document identification, revision control, contact information, and overall manual organization.

Document Title

Document Revision Number

Date of Last Revision

Document Purpose & Scope

Project Name

Contact Person (O&M Manager)

Contact Phone Number

Contact Email Address

Document Distribution List (Spreadsheet)

Document Change Log (Brief Summary of Revisions)

System Descriptions & Performance Data

2 of 10

Details on each system's purpose, functionality, components, and expected performance metrics. Includes schematics and diagrams.

System Overview Description

System Rated Capacity (e.g., gallons per minute)

Operating Pressure (PSI or kPa)

System Schematic Diagram (PDF)

Key Component List with Model and Serial Numbers

Expected System Efficiency (%)

Control System Type (e.g., PLC, DDC)

Piping and Instrumentation Diagram (P&ID) - PDF

Routine Maintenance Procedures

3 of 10

Step-by-step instructions for regular maintenance tasks, including frequency, required tools, and safety precautions.

Filter Inspection Frequency (Months)

Detailed Filter Replacement Procedure

Attach Filter Replacement Checklist (if applicable)

Date of Last Lubrication (Pump/Motor)

Lubricant Type and Application Notes

Time of Last Calibration (if applicable)

Calibration Status (if applicable)

Pressure Reading (System Pressure)

Corrective Maintenance Procedures

4 of 10

Guidance on troubleshooting and repairing system failures, including diagnostic procedures and repair steps.

Describe the diagnostic process for identifying the root cause of a failure.

Detail the step-by-step procedure for repairing/replacing [Specific Component - e.g., pump motor].

Record the measured voltage/current during repair (specify unit).

Upload photos/videos documenting the repair process.

Select the replacement part used (if applicable).

Date of Repair

Time of Repair

Describe any unusual circumstances encountered during repair.

Severity of Failure (impact on operations)

Safety Procedures & Emergency Response

5 of 10

Covers safety protocols for maintenance personnel, lockout/tagout procedures, and emergency response plans related to each system.

Lockout/Tagout (LOTO) Procedures Description

Required Personal Protective Equipment (PPE)

Emergency Contact Information (Names, Phone Numbers)

Specific Hazards Associated with Each System (e.g., Chemical Exposure, Electrical Shock)

Site Emergency Response Plan (Maps, Flowcharts)

Emergency Evacuation Routes

Procedures for Handling Hazardous Materials (if applicable)

Fire Extinguisher Inspection & Training

Warranty Information & Service Contracts

6 of 10

Details on equipment warranties, service agreements, and contact information for vendors and service providers.

Summary of Equipment Warranties

Warranty Documents (PDF)

Primary Service Provider

If 'Other' selected above, specify service provider:

Service Contract Number

Service Contract Start Date

Service Contract Expiration Date

Contact Person (Service Provider)

Contact Phone Number (Service Provider)

Contact Email (Service Provider)

Record Keeping & Log Sheets

7 of 10

Templates and instructions for documenting maintenance activities, inspections, and system performance data.

Date of Maintenance/Inspection

Time of Maintenance/Inspection

Meter Readings (e.g., kWh, Gallons)

Description of Work Performed

Condition Assessment (e.g., Excellent, Good, Fair, Poor)

Issues Identified

Detailed Description of Issues (If Applicable)

Next Scheduled Maintenance

Technician Signature

Equipment Lists & Spare Parts

8 of 10

Complete inventory of equipment with model numbers, serial numbers, and recommended spare parts list.

Equipment Name

Quantity

Manufacturer

Model Number

Serial Number

Equipment Photo/Diagram

Recommended Spare Part Name

Recommended Spare Part Quantity

Supplier Contact Information (Spare Parts)

Criticality Level (High/Medium/Low)

Regulatory Compliance

9 of 10

Addresses relevant codes, standards, and regulations related to system operation and maintenance.

List Applicable Codes and Standards (e.g., IBC, ASHRAE, NFPA)

Which Environmental Permits are Relevant?

Permit Expiration Dates (Year)

Date of Last Regulatory Compliance Audit

Summary of Findings from Last Compliance Audit (if applicable)

Are there any specific noise ordinances to consider?

Upload Copies of Key Permits and Certificates

Training & Qualification

10 of 10

Information on required training and qualifications for personnel responsible for system operation and maintenance.

Summary of Required Training Topics

Mandatory Training Modules (select all that apply)

Minimum Hours of On-the-Job Training Required

Date of Last Safety Refresher Training

Qualified Trainer Verification Method

Attach Training Certificates/Records (max 3 files)

Description of any specialized equipment training required.

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