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Biofuel Production Facility Inspection Checklist Template

Ensure biofuel production safety & compliance! This comprehensive inspection checklist helps identify risks, maintain operational efficiency, and meet regulatory requirements - keeping your facility running smoothly and sustainably.

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Feedstock Handling & Storage

1 of 10

Inspects procedures and conditions related to raw material acquisition, storage, and preparation.

Feedstock Arrival Quantity (tons)

Date of Last Feedstock Delivery

Feedstock Type

Moisture Content (%)

Observations on Feedstock Condition

Storage Condition Assessment (Visual)

Upload Photo of Storage Area

Pre-Processing Equipment

2 of 10

Evaluates the condition and functionality of equipment used for initial processing of feedstock.

Feedstock Moisture Content (%)

Particle Size (mm) - Average

Crusher Operating Condition

Observations on Conveyor System

Last Belt Cleaner Replacement Date

Screening Efficiency

Conversion/Reaction Process

3 of 10

Assesses the key process steps, safety controls, and efficiency of the conversion process.

Reactor Temperature (Celsius)

Reactor Pressure (Bar)

Catalyst Type

Reaction Time (Minutes)

Any unusual observations during reaction

Date of Catalyst Change

Time of Reaction Start

Separation & Purification

4 of 10

Reviews equipment and processes for removing impurities and isolating the biofuel product.

Biofuel Product Purity (%)

Distillation Column Efficiency

Water Content (ppm)

Observations on Membrane Filtration Performance

Solvent Recovery System Status

Last Solvent Change Date

Quality Control & Laboratory Testing

5 of 10

Verifies adherence to quality standards and reviews laboratory testing procedures.

Biofuel Density (kg/m³)

Water Content (%)

Sulfur Content (ppm)

ASTM Standard Used

Date of Analysis

Time of Analysis

Lab Report (PDF)

Comments/Deviations from Standard

Waste Management & Emissions Control

6 of 10

Checks for proper handling of waste materials and compliance with emissions regulations.

Wastewater Discharge Flow Rate (m³/hr)

CO2 Emissions (tonnes/year)

NOx Emissions (kg/year)

SOx Emissions (kg/year)

Waste Storage Compliance (Regulations)

Waste Streams Handled

Last Waste Management Plan Review Date

Utilities (Power, Water, Steam)

7 of 10

Evaluates the reliability and efficiency of utilities required for biofuel production.

Power Supply Voltage (V)

Power Consumption (kW)

Water Intake Rate (m³/hr)

Steam Pressure (bar)

Backup Power System Status

Last Water System Inspection Date

Time of Last Steam Pressure Test

Notes on Utility Performance

Safety Systems & Emergency Response

8 of 10

Confirms the presence and functionality of safety systems and the preparedness for emergency scenarios.

Fire Suppression System Status

Emergency Lighting Functionality

Last Fire Drill Date

Emergency Exit Path Clarity

Emergency Response Equipment Availability

Emergency Response Plan Review Notes

Location of Emergency Assembly Point

Equipment Maintenance & Inspections

9 of 10

Reviews maintenance records and inspection schedules for critical equipment.

Last Maintenance Date

Operating Hours Since Last Maintenance

Maintenance Work Performed (Detailed Description)

Attach Maintenance Records/Reports

Maintenance Type

Next Scheduled Maintenance Cycle (in days)

Technician Signature

Personnel Training & Competency

10 of 10

Verifies adequate training and competency levels of personnel involved in biofuel production.

Number of Personnel Trained (Last 12 Months)

Primary Training Areas Covered

Date of Last Refresher Training

Certifications Held by Key Personnel

Upload Training Records (PDF)

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