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Power Plant Maintenance Checklist Template

Ensure power plant reliability & safety! Our Power Plant Maintenance Checklist Template streamlines inspections, reduces downtime & boosts efficiency. Download now for comprehensive asset management.

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Boiler & Steam System

1 of 10

Inspection and maintenance tasks related to the boiler and steam generation system.

Last Boiler Inspection Date

Water Level (inches)

Steam Pressure (PSI)

Burner Flame Appearance

Observations/Notes (e.g., unusual noises, leaks)

Blowdown Valve Operation

Attach Boiler Inspection Report (if applicable)

Feedwater TDS (ppm)

Turbine & Generator

2 of 10

Checks and maintenance procedures for the turbine and generator components.

Turbine Speed (RPM)

Generator Voltage (kV)

Bearing Temperatures (°C)

Lubrication Condition

Vibration Analysis Notes

Last Blade Inspection Date

Vibration Spectrum Graph

Abnormal Noises Observed?

Electrical Systems

3 of 10

Inspection of transformers, switchgear, motors, and other electrical equipment.

Transformer Voltage (kV)

Switchgear Temperature (°C)

Breaker Status

Observations on Motor Condition

Last Inspection Date (Motor)

Potential Issues Observed

Infrared Image (if applicable)

Fuel Handling & Storage

4 of 10

Assessment of fuel storage tanks, delivery systems, and handling procedures.

Last Tank Level Inspection Date

Tank Level (feet)

Water Cut (%)

Tank Integrity (Visual Inspection)

Potential Leaks/Corrosion Areas?

Detailed Observations & Comments

Photos/Diagrams of Tank Condition

Time of Inspection

Cooling Water System

5 of 10

Checks for corrosion, leaks, and proper chemical treatment in the cooling water system.

Cooling Tower Water Inlet Temperature (°C)

Cooling Tower Water Outlet Temperature (°C)

pH Level of Cooling Water

Total Dissolved Solids (TDS) (ppm)

Cooling Water Treatment Chemical Type

Last Chemical Treatment Date

Observations/Comments (e.g., unusual discoloration, leaks)

Cooling Tower Fan Status

HVAC Systems

6 of 10

Inspection and maintenance of heating, ventilation, and air conditioning systems.

Supply Air Temperature (°C)

Return Air Temperature (°C)

Static Pressure (Pa)

Filter Condition

Last Filter Change Date

Observations & Notes

Refrigerant Leak Detection

Instrumentation & Control

7 of 10

Verification of instrument calibration and control system functionality.

Pressure Transmitter Reading (PSI)

Flow Rate (GPM)

Temperature (Degrees Celsius)

Valve Position (Open/Closed)

Alarm Status (Normal/Alarm)

Control Loop Performance Notes

Last Calibration Date

Technician Signature

Safety Equipment

8 of 10

Inspection of safety devices like fire extinguishers, emergency shutdown systems, and alarms.

Fire Extinguisher Inspection - Quantity

Last Fire Extinguisher Service Date

Emergency Shutdown System Status

Alarm System Test Results

Attach Alarm System Test Report (if applicable)

Number of Emergency Lighting Units Checked

Emergency Lighting Unit Condition

Inspector Signature

Environmental Compliance

9 of 10

Checks for adherence to environmental regulations regarding emissions and waste disposal.

Last Emissions Monitoring Date

NOx Emissions (ppm)

SOx Emissions (ppm)

Water Discharge Flow Rate (m³/hr)

Water Treatment Chemical Usage

Emissions Monitoring Report

Observations & Corrective Actions

Spill Prevention Plan Review

General Plant Housekeeping

10 of 10

Assessment of overall cleanliness and organization of the plant area.

Debris Volume (Cubic Meters)

Floor Condition

Housekeeping Issues Observed

Notes on Specific Areas

Last Cleaning Date

Inspector Signature

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