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MRP Forecast Accuracy Review Checklist

Ensure accurate production and minimize stockouts! This MRP Forecast Accuracy Review Checklist helps you analyze and optimize your demand planning, identify forecasting errors, and improve your Material Requirements Planning for a leaner, more responsive supply chain.

This Template was installed 5 times.

Data Sources and Inputs

1 of 10

Review the data sources used for forecast generation and assess their reliability and relevance.

Primary Data Sources Used

Percentage of Sales Data Used

Last Data Refresh Date

Description of External Data Sources

Data Source Accuracy Rating (1-5)

Supporting Data Files (e.g., CSV, Excel)

Forecast Methodologies

2 of 10

Evaluate the chosen forecasting methods (e.g., statistical, collaborative, qualitative) and their suitability for different product categories.

Primary Forecasting Method

Moving Average Period (if applicable)

Smoothing Constant (Alpha) (if applicable)

Secondary Forecasting Methods Used (if applicable)

Justification for Chosen Methodology

Last Methodology Review Date

Historical Data Analysis

3 of 10

Analyze historical sales data, including trends, seasonality, and cyclical patterns, to identify potential forecasting biases.

Number of Years of Historical Data Analyzed

Start Date of Historical Data Review

Summary of Overall Sales Trends (e.g., growth, decline, stability)

Identified Seasonal Patterns (Select all that apply)

Description of any Identified Cyclical Patterns (if applicable)

Average Monthly Sales Volume (last 2 years)

Largest Monthly Sales Volume (last 2 years)

Smallest Monthly Sales Volume (last 2 years)

Forecast Error Metrics

4 of 10

Calculate and analyze key forecast error metrics (e.g., MAPE, RMSE, Bias) to quantify forecast accuracy.

MAPE (Mean Absolute Percentage Error)

RMSE (Root Mean Squared Error)

Bias (Mean Error)

MAD (Mean Absolute Deviation)

Error Metric Threshold (Acceptable Range)

Notes on Error Metric Results

Collaborative Forecast Review

5 of 10

Document the collaborative review process with sales, marketing, and other stakeholders, including feedback and adjustments.

Review Date

Attendees & Roles

Forecast Adjustment Percentage

Key Discussion Points

Factors Influencing Forecast

Action Items (Assigned To)

Due Date for Action Items

Demand Signal Validation

6 of 10

Compare forecast against actual demand and identify any significant discrepancies or patterns.

Actual Demand vs. Forecasted Demand (Units)

Percentage Deviation from Forecast (%)

Explanation for Significant Deviations

Reasons for Deviation (Select all that apply)

Date of Actual Demand Data

Demand Category

Supporting Documentation (e.g., Sales Reports)

System Configuration Audit

7 of 10

Verify the accuracy of system parameters, data mappings, and configuration settings related to forecasting.

Forecast Horizon (in weeks/months)

Demand Forecasting Method

Safety Stock Calculation Method

Last System Configuration Change Date

Data Sources Integrated (select all that apply)

Description of System Parameters and Data Mappings

Exception Reporting

8 of 10

Assess the effectiveness of exception reporting mechanisms for highlighting significant forecast errors and triggering corrective actions.

Forecast Deviation Threshold (Units)

Exception Type

Date of Exception

Description of Exception

Forecasted Quantity

Actual Quantity

Severity Level

Corrective Actions Taken

Root Cause Analysis

9 of 10

Document investigations into major forecast errors, including identification of root causes and corrective actions implemented.

Describe the specific forecast error observed (e.g., over-forecast, under-forecast, timing issue).

Detail the initial investigation steps taken to understand the discrepancy.

Select potential contributing factors (select all that apply)

Explain the identified root cause(s) of the forecast error.

Estimated Impact (in units or monetary value)

Describe corrective actions implemented to address the root cause.

Date Corrective Actions Implemented

Lessons Learned and Recommendations for Future Prevention

Continuous Improvement

10 of 10

Evaluate and document efforts to continuously improve forecast accuracy, including testing of new methodologies or data sources.

Describe proposed improvements to forecasting methodologies.

Target reduction in MAPE (%)

Date improvement implemented

Data Sources to be investigated for increased accuracy

Supporting documentation (e.g., analysis reports, vendor agreements)

Responsible party for improvement implementation

Material Requirements Planning (MRP) Screen Recording

Learn how to effectively manage your inventory and production with ChecklistGuro's Material Requirements Planning (MRP) functionality! This screen recording demonstrates how to use MRP to calculate material needs, plan production schedules, and ensure you always have the right materials on hand. Stop overstocking or facing stockouts - watch to see MRP in action! #MRP #MaterialRequirementsPlanning #InventoryManagement #ProductionPlanning #ChecklistGuro #BPM

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