MRP Inventory Control Checklist
Ensure accurate inventory levels, minimize stockouts, and optimize warehouse efficiency with our MRP Inventory Control Checklist. This essential template guides you through key steps for managing material availability, reducing waste, and strengthening your supply chain - all vital for a successful Material Requirements Planning (MRP) system.
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Inventory Accuracy Verification
Ensuring on-hand quantities match system records.
Physical Inventory Count Variance (%)
Last Physical Inventory Date
Location of Physical Count
Number of Discrepancies Found
Description of Significant Discrepancies
Root Cause Analysis Performed?
Date of Next Scheduled Inventory Accuracy Check
Safety Stock Level Review
Assessing and adjusting safety stock levels to optimize service and cost.
Current Safety Stock Level (Item A)
Average Daily Demand (Item A)
Lead Time (Days) (Item A)
Service Level Target (%)
Rationale for Safety Stock Adjustment (Item A)
Safety Stock Calculation Method
Last Safety Stock Review Date
Proposed New Safety Stock Level (Item A)
Cycle Count Procedures
Validating and improving cycle counting processes.
Cycle Count Frequency (Days)
Cycle Count Method
Cycle Count Procedure Documentation
Target Count Accuracy (%)
Last Cycle Count Review Date
Items Included in Cycle Count (Sample)
Deviation Handling Process
Cycle Counter Signature
Obsolete Inventory Management
Identifying and disposing of obsolete or slow-moving inventory.
Estimated Quantity of Obsolete Inventory
Description of Obsolete Inventory
Date Inventory Became Obsolete
Reason for Inventory Obsolescence
Proposed Disposition Method
Notes/Comments on Disposition
Target Disposal Date
Lot Traceability Validation
Confirming the effectiveness of lot traceability systems.
Lot Number Start Range
Lot Number End Range
Last Traceability Test Date
Traceability Test Procedure Description
Traceability Test Report
Verification Method
Traceability Test Location
Tester Signature
Inventory Aging Analysis
Analyzing inventory age to identify potential issues and inefficiencies.
Number of Days Inventory has Aged
Percentage of Inventory > 90 Days Old
Percentage of Inventory > 180 Days Old
Root Cause Analysis Category
Last Review Date
Action Plan & Notes
Value of Inventory > 180 Days
Warehouse Layout and Efficiency
Evaluating warehouse layout and processes for optimal material flow.
Average Picking Time (minutes)
Warehouse Utilization Rate (%)
Description of Current Aisles and Flow
Material Handling Equipment Used
High-Throughput Zones Identified
Proposed Layout Improvements
Walking Distance for Common Tasks (feet)
Inventory Record Reconciliation
Regular reconciliation of inventory records with physical counts.
Reconciliation Date
Beginning Inventory Count
Ending Inventory Count
Received Quantity
Issued Quantity
Adjustments (if any)
Explanation for Discrepancies (if any)
Prepared By
Material Requirements Planning (MRP) Screen Recording
Learn how to effectively manage your inventory and production with ChecklistGuro's Material Requirements Planning (MRP) functionality! This screen recording demonstrates how to use MRP to calculate material needs, plan production schedules, and ensure you always have the right materials on hand. Stop overstocking or facing stockouts - watch to see MRP in action! #MRP #MaterialRequirementsPlanning #InventoryManagement #ProductionPlanning #ChecklistGuro #BPM
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