MRP Lead Time Review Checklist
Don't let inaccurate lead times derail your MRP! This MRP Lead Time Review Checklist ensures data accuracy, minimizes stockouts, and optimizes production scheduling. Streamline your planning process and boost efficiency with this essential tool.
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Lead Time Data Accuracy
Verify the accuracy of all lead time data entered into the MRP system. Includes supplier lead times, internal processing times, and transportation times.
Supplier Lead Time (Days)
Internal Processing Time (Hours)
Transportation Lead Time (Days)
Last Lead Time Update Date
Notes on Lead Time Variability
Unit of Measure (Lead Time)
Lead Time Calculation Methods
Review the methods used to calculate lead times. Ensure they are consistent and appropriate for different materials and processes.
Describe the primary method used for lead time calculation (e.g., average, weighted average, historical data analysis).
What weighting factor is applied to historical data (if applicable)?
Which data sources are used to determine lead times?
Date of last review and adjustment of the lead time calculation method.
Explain any variations in calculation methods used for different material categories or suppliers.
Supplier Communication & Updates
Assess the process for receiving and incorporating lead time updates from suppliers. Verify communication channels and frequency.
Frequency of Supplier Lead Time Updates (Weeks)
Communication Method for Lead Time Updates
Date of Last Supplier Lead Time Confirmation
Notes from Last Supplier Communication (e.g., known delays, significant changes)
Supplier Contact Person Verified?
Attach Supplier Lead Time Confirmation Document (if applicable)
Internal Processing Time Validation
Validate the accuracy of internal processing times for each operation. Consider factors like machine setup, inspection, and quality control.
Setup Time (Minutes)
Processing Time per Unit (Minutes)
Inspection Time (Minutes)
Wait Time between Operations (Minutes)
Equipment Used
Notes/Observations Regarding Time
Date of Last Time Study
Transportation Lead Time Review
Evaluate transportation lead times, including potential delays and variability. Factor in customs clearance and port congestion (if applicable).
Average Transit Time (Days)
Transit Time Variability (Days)
Primary Carrier
Last Transit Time Review Date
Notes on Recent Transit Disruptions (e.g., weather, port congestion)
Potential Risks/Delays
Origin Location (e.g., Supplier Address)
Safety Stock Considerations
Assess how lead time variability impacts safety stock levels and ensure adequate coverage.
Current Safety Stock Level
Lead Time Variability (Days)
Service Level Target (%)
Rationale for Current Safety Stock Levels
Impact of Stockout (High/Medium/Low)
Cost of Holding One Unit (USD)
Cost of One Stockout (USD)
System Integration Checks
Verify that lead time data is correctly synchronized between the MRP system and other relevant systems (e.g., procurement, warehouse management).
Synchronization Frequency (hours)
Integration Point 1 Status
Error Logs (if applicable)
Data Consistency Check Result
Last Integration Sync Date
Systems Integrated
Documentation & Approval
Ensure all lead time data and changes are properly documented and approved by relevant personnel.
Description of Lead Time Changes
Date of Lead Time Change Request
Requesting Department
Requester Signature
Approver Signature
Revision Number
Periodic Review & Updates
Establish a schedule for periodic review and updates of lead time data to account for changing conditions.
Last Review Date
Review Frequency (in months)
Summary of Review Findings
Areas Updated/Adjusted
Reviewer Signature
Material Requirements Planning (MRP) Screen Recording
Learn how to effectively manage your inventory and production with ChecklistGuro's Material Requirements Planning (MRP) functionality! This screen recording demonstrates how to use MRP to calculate material needs, plan production schedules, and ensure you always have the right materials on hand. Stop overstocking or facing stockouts - watch to see MRP in action! #MRP #MaterialRequirementsPlanning #InventoryManagement #ProductionPlanning #ChecklistGuro #BPM
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