MRP Master Data Maintenance Checklist
Ensure data accuracy & optimize your MRP system! This MRP Master Data Maintenance Checklist guides you through crucial checks for BOMs, routings, inventory, and more, preventing costly errors and boosting production efficiency. Download now!
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Item Master Verification
Ensures accuracy and completeness of item records including descriptions, classifications, and unit of measure.
Item Code
Item Description
Reorder Point
Safety Stock Level
Unit of Measure
Notes/Comments
Last Updated Date
Item Status
BOM (Bill of Materials) Review
Confirms BOM accuracy, including components, quantities, and alternates.
Component Quantity
Unit of Measure
Notes/Comments on Component
Last BOM Revision Date
BOM Status
Scrap Percentage
Routing Validation
Checks routing steps, lead times, and labor standards.
Operation Sequence Number
Operation Description
Setup Time (Minutes)
Run Time (Minutes)
Move Time (Minutes)
Labor Rate (per hour)
Work Center
Last Routing Review Date
Vendor Master Data Accuracy
Verifies vendor details such as contact information, payment terms, and lead times.
Vendor Name
Vendor Code
Payment Terms (Days)
Primary Contact Name
Primary Contact Email
Lead Time (Days)
Vendor Type
Vendor Certificate (e.g., ISO)
Lead Time Updates
Reviews and updates lead times for materials and finished goods based on current vendor data and internal processes.
Material Lead Time (Days)
Vendor Lead Time (Days)
Transit Time (Days)
Date of Lead Time Update
Reason for Lead Time Change
Reason Category
Supporting Documentation (e.g., vendor quote, shipping notification)
Safety Stock Adjustment (Days)
Safety Stock Levels
Evaluates safety stock levels to ensure adequate buffer against demand fluctuations and supply disruptions.
Current Safety Stock Level
Historical Average Demand (Past 3 Months)
Lead Time (in days)
Service Level Target (%)
Calculated Safety Stock Level
Review Justification Required?
Comments/Justification for Safety Stock Adjustment
Unit of Measure Consistency
Confirms consistent usage of units of measure across all master data records.
Material Item Number
Current Unit of Measure
Standard Unit of Measure
Consistency Notes/Justification
Unit of Measure Consistency Status
Cost Data Verification
Checks material costs and labor rates for accuracy.
Standard Material Cost
Actual Material Cost (Last Transaction)
Labor Rate per Hour
Overhead Rate
Notes/Justification for Cost Changes
Date of Last Cost Update
Costing Method
Obsolete Data Review
Identifies and archives/deletes obsolete materials and BOMs.
Last Review Date
Quantity on Hand
Current Usage Status
Reason for Obsoletion
Date of Last Use
Estimated Disposal Cost
Disposal Method
Notes/Comments
Change Log Audit
Reviews recent changes to master data to ensure proper authorization and documentation.
Date of Change
User Initiating Change
Description of Change
Record ID Affected
Record Type Changed (e.g., Item, BOM, Routing)
Previous Value (if applicable)
New Value (if applicable)
Authorized by
Material Requirements Planning (MRP) Screen Recording
Learn how to effectively manage your inventory and production with ChecklistGuro's Material Requirements Planning (MRP) functionality! This screen recording demonstrates how to use MRP to calculate material needs, plan production schedules, and ensure you always have the right materials on hand. Stop overstocking or facing stockouts - watch to see MRP in action! #MRP #MaterialRequirementsPlanning #InventoryManagement #ProductionPlanning #ChecklistGuro #BPM
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