MRP Material Requirements Planning Checklist Template
Ensure your MRP process is airtight! This comprehensive checklist template guides you through every stage of Material Requirements Planning, from demand forecasting and inventory control to production scheduling and purchase order management. Streamline your MRP, reduce stockouts, optimize production, and boost efficiency with this essential planning tool. Download now and unlock your MRP's full potential!
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MRP System Setup & Configuration
Ensures the MRP system is properly configured for accurate planning.
System Version & Patch Level
Number of Users Licensed
Integration with ERP System?
Last System Configuration Review Date
Modules Implemented (e.g., Planning, Purchasing, Inventory)
Customizations & Modifications
Bill of Materials (BOM) Verification
Confirms accuracy and completeness of BOMs for all products.
BOM Revision Number
Product Code
Description of BOM Review
Uploaded BOM Document
Quantity of Component 1
Quantity of Component 2
Unit of Measure for Component 1
Notes on Component Substitution (if any)
Last BOM Review Date
Inventory Data Accuracy
Validates current inventory levels and attributes (lot numbers, expiration dates, etc.).
Current On-Hand Quantity for Item A
System Recorded Quantity for Item A
Discrepancy Notes (if any)
Date of Last Physical Inventory Count
Lot Status Verification (Select all that apply)
Quantity in Quarantine for Item B
Explanation for any significant discrepancies
Lead Time Assessment & Updates
Reviews and updates lead times for all materials and suppliers.
Current Lead Time (Days)
Historical Lead Time Variability (Days)
Reason for Lead Time Variation (if applicable)
Date of Last Lead Time Assessment
Projected Lead Time (Days) - New Assessment
Rationale for Projected Lead Time Change
Lead Time Source
Supporting Documentation (e.g., Supplier Quote)
Demand Forecasting & Planning
Checks the methodology and accuracy of demand forecasts.
Forecast Accuracy Metric (e.g., MAPE)
Description of Forecasting Methodology
Last Forecast Review Date
Forecasting Technique Used
Forecast Horizon (in days/weeks/months)
Notes/Assumptions for Current Forecast
Forecast Spreadsheet/Model
Safety Stock Levels
Evaluates the adequacy of safety stock quantities to mitigate risks.
Safety Stock Level - Item A
Safety Stock Level - Item B
Safety Stock Level - Item C
Rationale for Safety Stock Levels
Safety Stock Calculation Method
Service Level Target (%)
Date of Last Safety Stock Review
Master Data Management
Reviews and ensures consistency of master data (suppliers, items, work centers).
Item Master Record Count
Supplier Master Record Count
Work Center Master Record Count
Data Governance Policy Review Status
Last Data Cleansing Date
Description of Data Standardization Methods
Data Validation Checks Performed
MRP Run & Analysis
Confirms proper execution and analysis of MRP runs.
MRP Run Date
Planning Horizon (Days)
MRP Run Execution Time (Minutes)
Summary of MRP Run Results
Number of Purchase Orders Generated
Issues Encountered During Run
Detailed Description of Issues (if any)
Purchase Order (PO) Review & Approval
Ensures accurate and timely PO generation and approval.
PO Number
PO Date
Supplier
Quantity Ordered
Unit Price
Total Amount
Delivery Date
Notes/Special Instructions
Approver Signature
Shop Floor Control Integration
Verifies seamless data flow between MRP and shop floor systems.
Integration Synchronization Frequency (e.g., hourly, daily)
Data Transmission Method (e.g., API, File Transfer, Direct Database Link)
Description of Data Transferred from Shop Floor to MRP
Percentage of Shop Floor Data Automatically Integrated
Last Synchronization Test Date
Error Handling Process (e.g., Automated Alerts, Manual Review)
Supplier Collaboration & Communication
Assesses the effectiveness of supplier communication regarding delivery schedules and lead times.
Describe current communication methods with key suppliers.
Supplier communication frequency (per supplier)
Average lead time variance (days) due to supplier issues.
Upload latest supplier communication log/records (optional).
Communication Channels Used
Date of last supplier performance review
Performance Monitoring & Reporting
Reviews key performance indicators (KPIs) related to MRP performance.
MRP Plan Accuracy (%)
Inventory Turnover Rate
Percentage of On-Time Deliveries (Suppliers)
Obsolescence/Waste Rate (%)
Last Performance Review Date
Summary of Performance Trends
Overall Performance Rating
Material Requirements Planning (MRP) Screen Recording
Learn how to effectively manage your inventory and production with ChecklistGuro's Material Requirements Planning (MRP) functionality! This screen recording demonstrates how to use MRP to calculate material needs, plan production schedules, and ensure you always have the right materials on hand. Stop overstocking or facing stockouts - watch to see MRP in action! #MRP #MaterialRequirementsPlanning #InventoryManagement #ProductionPlanning #ChecklistGuro #BPM
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