MRP Production Planning Checklist
Ensure flawless production runs with our MRP Production Planning Checklist. Streamline your material requirements, optimize inventory, and avoid costly delays-all in one easy-to-use template. Perfect for manufacturers and supply chain professionals.
This Template was installed 0 times.
Demand Forecasting & Review
Assess the accuracy and methods used for forecasting future demand.
Forecast Accuracy (MAPE)
Description of Forecasting Methodology
Last Forecast Review Date
Forecasting Method Used
Key Assumptions Driving Forecast
Forecast Bias (Average Error)
Bill of Materials (BOM) Verification
Confirm BOM accuracy and completeness for all manufactured items.
Item Number
Item Description
BOM Version
Notes/Comments (e.g., changes, concerns)
Quantity per Assembly
Last BOM Update Date
BOM Status (Active/Inactive)
Attach Updated BOM Document (if applicable)
Inventory Levels & Safety Stock
Evaluate current inventory levels and adequacy of safety stock calculations.
Current Raw Material Inventory Level (Units)
Safety Stock Level for Key Material A (Units)
Safety Stock Calculation Method (e.g., Statistical, Rule-Based)
Justification for Current Safety Stock Levels
Inventory Valuation Method (e.g., FIFO, Weighted Average)
Obsolescence Rate for Material B (%)
Last Safety Stock Review Date
Lead Time Management
Verify accuracy and consistency of lead times for all materials and operations.
Supplier Lead Time (Days)
Internal Processing Time (Hours)
Material Handling Time (Hours)
Last Lead Time Review Date
Notes on Lead Time Fluctuations
Lead Time Source (e.g., Supplier Quote, Historical Data)
Transportation Lead Time (Days)
Capacity Planning
Analyze available capacity and potential bottlenecks in production processes.
Maximum Machine Capacity (Units/Hour)
Current Machine Utilization (%)
Planned Production Volume (Units)
Date of Capacity Assessment
Notes on Potential Bottlenecks
Resources Requiring Additional Capacity?
Available Labor Hours per Week
Material Requirements Planning (MRP) Run & Review
Execute MRP and review the generated planned orders.
MRP Run Date
MRP Run Duration (minutes)
MRP Planning Horizon (Days)
Total Planned Purchase Orders
Total Planned Production Orders
Summary of Planned Order Changes (vs. previous run)
MRP Exception Types Encountered
Comments/Notes Regarding MRP Run
Shop Floor Control Integration
Check integration and data flow between MRP and shop floor control systems.
Real-Time Data Sync Frequency (minutes)
Shop Floor System Used
Describe Data Exchange Methods
Last Data Integration Validation Date
Data Points Integrated (Select all that apply)
Contact Person for Integration Support
Exception Handling & Reporting
Review procedures for handling MRP exceptions and generating relevant reports.
Description of Exception
Exception Quantity Variance
Date of Exception Occurrence
Exception Type (e.g., Material Shortage, Capacity Overload)
Impacted Areas (Check all that apply)
Corrective Actions Taken
Date Corrective Action Completed
Authorized Sign-Off
Data Accuracy & Validation
Confirm data accuracy throughout the MRP planning process.
BOM Accuracy Percentage
Lead Time Accuracy Percentage
Inventory Record Accuracy (%)
Description of Data Validation Methods Used
Data Sources Verified
Date of Last Data Validation Audit
Summary of Data Validation Findings & Corrective Actions
System Configuration & Maintenance
Assess system configuration and scheduled maintenance activities.
MRP System Version
Last System Backup Date
Description of Recent System Updates
Scheduled Backup Frequency (Days)
Modules Currently Active
Next Scheduled System Maintenance Date
Material Requirements Planning (MRP) Screen Recording
Learn how to effectively manage your inventory and production with ChecklistGuro's Material Requirements Planning (MRP) functionality! This screen recording demonstrates how to use MRP to calculate material needs, plan production schedules, and ensure you always have the right materials on hand. Stop overstocking or facing stockouts - watch to see MRP in action! #MRP #MaterialRequirementsPlanning #InventoryManagement #ProductionPlanning #ChecklistGuro #BPM
Related Checklist Templates
We can do it Together
Need help with Checklists?
Have a question? We're here to help. Please submit your inquiry, and we'll respond promptly.